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ZDW6810-Z1550 Water-borne Cold-spray Zinc Coating

Quick Specs

ZDW6810-Z1550 Water-borne Cold Spray Graphene Zinc Coating belongs to cold galvanizing, water-borne system. During maintenance, its cathodic protection anti-corrosion effect can only be achieved when applied to surfaces prepared to bare steel. An environmentally friendly two-component high-solids high-performance graphene-modified water-borne anticorrosive coating composed of specially modified water-borne resin, pure thin graphene, zinc powder, additives, etc. combined with amine curing agent. Parameters on this page: volume solids 60 ± 3%, dry film thickness 60/80/100 µm, theoretical spreading rate 0.396 kg/m². Comparable products from the same brand: ZINDN Water-borne Cold Galvanizing ZD96-6 two-component, Water-borne High-performance Anti-fouling Topcoat ZDW3052, ZINDN Self-spray Zinc Aluminum ZD18-16.

Parameter source: ZINDN original technical data sheet (TDS) "ZDW6810-Z1550 Water-borne Cold Spray Graphene Zinc Coating"; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids60 ± 3%
Dry Film Thickness60/80/100 µm
Theoretical Spreading Rate0.396 kg/m²
VOC≤200g/L
Density / Specific Gravity2.38 ± 0.1
Number of ComponentsTwo-component
Flash Point>95 °C (mixture)
ThinnerDeionised water (clean tools before the paint is touch dry; once touch dry, a glycol ether solvent may be used for tool cleaning…
Mixing RatioComponent A (base) : Component B (curing agent) = 3:1

Browse Similar Models by CategoryThis model belongs to: Cold Galvanizing, Water-borne

ZDW6810-Z1550 Water-borne Cold Spray Graphene Zinc Coating

Product description

An environmentally friendly two-component high-solids high-performance graphene-modified water-borne anticorrosive coating composed of specially modified water-borne resin, pure thin graphene, zinc powder, additives, etc. combined with amine curing agent.

Key features

The film has excellent anti-corrosion properties;

Provides cathodic protection to locally damaged areas;

Excellent anti-corrosion effect, good recoatability;

Excellent adhesion to blast-cleaned carbon steel surfaces.

Intended use

As a primer for blast-cleaned bare steel in medium to severe corrosive environments, such as steel structures, bridges, port machinery, offshore platforms, construction machinery, storage tanks, pipelines and power facilities. Used with high-performance paints, it further improves the anti-corrosion performance of the coating system;

Suitable for approved zinc-rich shop primer surfaces to be retained;

Suitable for repair of damaged areas of galvanised parts or zinc silicate primer coatings;

For maintenance, its cathodic protection anti-corrosion effect is achieved only on surfaces prepared to bare steel.

Specification data

ColourGrey
GlossMatt
Volume Solids60±3%
Mixed density (kg/L)2.38±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 60Typical 80Maximum 100
Wet film thickness (µm)100134167
Theoretical spreading rate (kg/m²)0.2380.3170.396
Practical Spreading RateAllowing for a suitable loss factor
VOC content≤200g/L

Application instructions

Suitable substrates and surface preparation

New steelRemove grease from the surface with a suitable cleaner, and rinse off salts and other contaminants with fresh water. Remove weld slag, and grind welds and sharp edges smooth. Abrasive blast clean to Sa 2.5 (ISO 8501-1); the ideal surface roughness is Rz 30–75 µm (medium roughness on the ISO 8503-1 comparator). Apply the primer within 4 hours of blast cleaning.
Shop-primed surfaceWelds, heat-treated areas and damaged areas must be blast cleaned to Sa 2.5 (ISO 8501-1) or cleaned with power tools to St 3. Only sound, approved zinc-rich shop primer may be retained. When exposed to humid conditions, zinc salts form on the zinc-rich primer surface; before recoating, remove soluble zinc salts with fresh water and remove white rust (zinc corrosion products) with a stiff brush. If the zinc-rich primer is damaged over a large area, full blast cleaning is recommended.
RepairThoroughly remove grease from the surface with a suitable cleaner, and wash off salts and other contaminants with high-pressure fresh water. Remove rust and other loose material by blast cleaning; alternatively, grind small rusted areas with power tools and touch up bare areas with this product.

Application and curing conditions

Application environment temperature 10–40 °C, relative humidity not more than 80%, and the steel surface temperature should be at least 3 °C above the dew point. Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;

Paint mixing

MixingThis product is supplied as two containers forming one unit. Stir the base thoroughly with a power mixer, add the curing agent in the specified ratio, stir again with a power mixer, and add the recommended thinner to adjust to a suitable application viscosity. Once mixed, use within the specified pot life.
Thinner / Cleaning SolventDeionised water (clean tools before the paint is touch dry; once touch dry, a glycol ether solvent may be used for tool cleaning)
Mixing ratio (by weight)Component A (base) : Component B (curing agent) = 3:1
Induction Time20 min (25 °C)

Pot life after mixing

5°C15°C25°C35°C
6 h4 h3 h2 h

Application

Application MethodsAirless spray and air spray are recommended; brush and roller are recommended only for touch-up, small-area application or repair.

Stir frequently during application to prevent settling of the zinc dust.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.43~0.531.5~2.5——
Spray pressurekg/cm²150~2003~4——
Thinning quantity%0~55~100~5

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Surface Dry5 h2 h40 min20 min
Hard Dry36 h24 h18 h12 h
Minimum recoat interval30 h20 h16 h10 h
Maximum recoat intervalBefore applying the next coat, the surface must be clean, dry and free of zinc salts and contaminants. Note: the above data are measured under well-ventilated conditions, at typical film thickness and 65% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors.

Typical paint system

Preceding coatApply directly to steel surfaces prepared to Sa 2.5 or to approved shop primer surfaces.
Subsequent coatEpoxy and chlorinated rubber coatings must not be used with alkyd coatings

Packaging, storage and handling

Packaging SpecificationsComponent A 22.5 kg, Component B 7.5 kg
Flash Point>95 °C (mixture)
Storage conditionsStore in accordance with national regulations. Keep at a temperature above 0 °C in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 6 months under good storage conditions.

Health, safety and environmental protection

Site safety shall comply with relevant national or local government regulations. Observe the safety labels on the packaging and read the product safety data sheet. Avoid inhalation of solvent vapor and paint mist, avoid contact of paint with skin and eyes, and do not swallow this product. Take necessary preventive and protective measures for fire prevention, explosion prevention and environmental protection. Use this product under good ventilation. In confined or poorly ventilated areas, provide forced ventilation to facilitate film drying.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does ZDW6810-Z1550 have?
ZDW6810-Z1550 is a two-component product. Mix according to the mixing ratio in the "Application Data" table on this page before use.
What is the mixing ratio of ZDW6810-Z1550?
The mixing ratio of ZDW6810-Z1550 is A (base):B (hardener) = 3:1.
What is the typical dry film thickness of ZDW6810-Z1550?
The conventional dry film thickness of ZDW6810-Z1550 is 60/80/100 µm, determined by the coating system and design requirements.
What is the theoretical spreading rate of ZDW6810-Z1550?
The theoretical spreading rate of ZDW6810-Z1550 is 0.396 kg/m²; actual consumption depends on substrate roughness, application loss and colour hiding power.
What is the volume solids of ZDW6810-Z1550?
The volume solids of ZDW6810-Z1550 is 60 ± 3%.
What is the VOC of ZDW6810-Z1550?
The VOC of ZDW6810-Z1550 is ≤200g/L.
What is the gloss of ZDW6810-Z1550?
The gloss of ZDW6810-Z1550 is Matte.
What thinner is used for ZDW6810-Z1550?
Recommended thinner for ZDW6810-Z1550: Deionized water (clean tools before the paint is touch dry; after the paint is touch dry, alcohol ether solvents can be used...
What is the flash point of ZDW6810-Z1550?
The flash point of ZDW6810-Z1550 is >95°C (mixture); storage, transport, and application shall follow the product Safety Data Sheet.
How is ZDW6810-Z1550 applied?
Application method for ZDW6810-Z1550: airless spray and air spray are recommended; brush and roller are recommended only for stripe coating, small-area application and repair; surface preparation and the coating system are as described on this page.
Which standards are involved for ZDW6810-Z1550?
The technical data on this page states: ISO8501 (see application instructions on this page); ISO8503 (see application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the recommended coating system.
Where can ZDW6810-Z1550 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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