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Interplate Zero Water-borne Shop (Pre-fabrication) Primer

Quick Specs

A shop (pre-construction) primer for steel protection during fabrication and assembly. A two-component, heat-resistant, water-borne shop (pre-construction) primer with good corrosion resistance and resistance to damage caused by welding, gas cutting and grinding. Parameters on this page: volume solids 36% ± 2%, dry film thickness 15 µm, theoretical spreading rate 24.00 m²/L. Comparable models from the same brand: Interbond 201 - Low Temperature Epoxy Primer/Topcoat, Intercryl 559 Smooth Wash-resistant Topcoat, Intergard 7020 Abrasion-resistant Aluminium-pigmented Pure Epoxy.

Parameter source: International INTERNATIONAL original technical data sheet (TDS) “Interplate Zero Water-borne Shop (Pre-construction) Primer”; values such as spreading rate are converted from TDS parameters, for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids36% ± 2%
Dry Film Thickness15 µm
Theoretical Spreading Rate24.00 m²/L
VOC0 g/L calculated value 0 g/kg (as-supplied liquid paint). EU solvent emission directive (…
Density / Specific Gravity—
Number of ComponentsTwo-component
Mixing RatioComponent A : Component B = 5.34:1 (by volume)
Colour / AppearanceZER010/ZER011 grey; other colours available as required
GlossMatt

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The manufacturer's datasheet for this model does not state the coating position or resin type, so it has not been assigned to the above categories. Browse similar products by category, orContact Usconfirm the coating system.

FAQ

How many components does Interplate Zero have?
Interplate Zero is a two-component product, used after mixing at the mixing ratio given in the "Application Data" table on this page.
What is the mixing ratio of Interplate Zero?
The mixing ratio of Interplate Zero is Component A:Component B = 5.34:1 (by volume).
What dry film thickness is typically applied for Interplate Zero?
The conventional dry film thickness of Interplate Zero is 15 µm; the specific value is determined by the coating system and design requirements.
What is the theoretical spreading rate of Interplate Zero?
The theoretical spreading rate of Interplate Zero is 24.00 m²/L; actual consumption is adjusted according to substrate roughness, application loss and colour hiding power.
What is the volume solids of Interplate Zero?
The volume solids of Interplate Zero is 36% ± 2%.
What is the VOC of Interplate Zero?
The VOC of Interplate Zero is 0 g/L calculated value 0 g/kg (as-supplied liquid paint). EU solvent emission directive (….
What is the gloss of Interplate Zero?
The gloss of Interplate Zero is matt.
What is the flash point of Interplate Zero?
The flash point of Interplate Zero is not applicable; storage, transport and application shall follow the product safety data sheet.
How is Interplate Zero applied?
Application method for Interplate Zero: airless spray, brush, conventional spray and roller; surface preparation and the coating system are as described on this page.
Which standards does Interplate Zero involve?
As recorded in the technical data on this page: ISO 3233:1998 (see the application instructions on this page); ISO 9117 (see the application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can Interplate Zero be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Product overview

A two-component, heat-resistant, water-borne shop (pre-construction) primer with good corrosion resistance and resistance to damage caused by welding, gas cutting and grinding. Suitable for rapid welding processes and capable of controlling secondary surface preparation requirements.

Intended use

A shop (prefabrication) primer for the protection of steel during fabrication and erection.

Suitable for use with impressed current cathodic protection.

For newbuilding.

Product information

ColourZER010/ZER011 grey; other colours available as required
Topcoat/glossMatt
Component B (curing agent)ZER011 (powder)
Volume Solids36% ±2% (ISO 3233:1998)
Mixing ratioComponent A : Component B = 5.34:1 (by volume)
Standard film thickness15 µm dry film thickness (42 µm wet film thickness)
Theoretical Spreading RateAt 15 µm dry film thickness the theoretical spreading rate is 24.00 m²/L, allowing for appropriate loss factors
Application MethodsAirless spray, brush, conventional spray, roller
Flash PointN/A

5°C 10°C

Drying data25°C35°C
Hard dry [ISO 9117-1:2009]4 min2 min
Pot life after mixing24 h
Note(a) It is recommended to preheat the steel substrate to 30–35 °C before applying Interplate Zero. After application, it is also recommended to post-cure Interplate Zero at 30–35 °C for at least 15 s.

(b) When the specified film thickness is exceeded or under high-humidity application conditions, a steel temperature of at least 40 °C is recommended.

Recoat data — see the “Limitations” sectionSubstrate Temperature
5°C10°C25°C35°C
When recoating the following productsMinimumMaximumMinimumMaximumMinimumMaximumMinimumMaximum
NoteConsult International Paint; for a suitable primer, a minimum of 7 days.

Regulatory data

Volatile Organic Compounds0 g/L calculated value 0 g/kg (as-supplied liquid paint). EU Solvent Emissions Directive (Council Directive 1999/13/EC). VOC values are typical values and are provided for reference only. They may vary with factors such as colour and normal manufacturing tolerances.

Certificates

When used as part of an approved scheme, this coating has the following approvals: • Welding quality – approval of prefabrication primer (LR) • Welding quality – shop primer for corrosion protection of steel plates and structures (DNV) • Fire resistance – compliance with low flame spread requirements (Exova Warringtonfire) • Fire resistance – "Smoke and Toxicity" (Exova Warringtonfire) • Fire resistance – compliance with the provisions of the "Marine Equipment Directive". For details, consult the local International (International Paint) representative.

System and compatibility

For the paint system best suited to the surface to be protected, consult your local International Paint representative.

Surface Preparation

Applied in accordance with the standard Worldwide Marine Specifications.

All surfaces to be coated must be clean, dry and free of contaminants.

Wash with high-pressure or ordinary fresh water as appropriate, and remove all oil, grease, soluble contaminants and other foreign matter in accordance with the SSPC-SP1 solvent cleaning standard.

The shop primer for newbuildings shall be applied with automatic blast/spray equipment.

Abrasive blast at least to Sa2.5 (ISO 8501-1:2007).

For specific recommendations on recommended abrasives and surface roughness, consult the International (International Paint) representative.

Apply Interplate Zero before oxidation occurs. If oxidation has indeed occurred, the entire oxidized area shall be re-blasted to the standard specified above.

Ensure the area is clean and dry before applying Interplate Zero.

For specific advice, consult your local International Paint representative.

Note: for the marine environment in North America, the following surface preparation standard may be used: SSPC-SP10 in place of Sa 2.5 (ISO 8501-1:2007)

Application

Mixing

The paint is supplied in two containers as one kit. Always mix the complete kit in the supplied proportions. Stir the base (Component A) with a power mixer and, while stirring continuously, add the powder (Component B) slowly. If the product is supplied in 17.8 L units, it is necessary to transfer Component A to a suitable separate container before adding Component B. Mix for at least 5 min and filter through a 30–60 mesh screen before use. Keep stirring during use.

Always add the powder to the base.

Thinner

Not recommended. Consult the International (International Paint) representative.

Airless Spray

Recommended nozzle tip size 0.38–0.58 mm (15–23 thou); total fluid pressure at the nozzle not less than 60–100 kg/cm² (850–1420 psi)

Conventional spray

Recommended.

Brush

Brush application is recommended for small areas only. Several coats may be required to achieve the specified film thickness.

Roller application

Roller application is recommended for small areas only. Several coats may be required to achieve the specified film thickness.

Cleaner

Potable water

Interruption of work and cleaning

Do not leave paint residues in hoses, spray guns or spray equipment. Thoroughly flush all equipment with potable water. Once a kit of paint has been mixed, it shall not be resealed; if application is interrupted for an extended period, remixing the components before resuming application is recommended to ensure the mixed paint has not exceeded its pot life.

All equipment shall be cleaned with water immediately after use. Spray equipment requires flushing with water. Periodic flushing of spray equipment during the working day is good working practice. The frequency of cleaning depends on factors such as the quantity sprayed, temperature and duration of use (including idle time). Monitor the condition of the paint closely. All surplus paint and empty containers shall be disposed of in accordance with applicable local regulations/laws.

Welding

Hot work: welding, flame cutting or grinding flush on metal coated with this product produces dust and fumes; use suitable personal protective equipment and local exhaust ventilation. In North America, follow ANSI/ASC Z49.1, Safety in Welding and Cutting.

Safety

All work related to the application and use of this product must comply with national health, safety and environmental protection standards and regulations.

Before using this product, obtain, read and follow the health and safety information in the Material Safety Data Sheet for the product. Read and observe all precautions in the Material Safety Data Sheet and on the container label. If these warnings and requirements are not fully understood, or cannot be strictly observed, do not use the product. During application and drying of the product, provide adequate ventilation and protective measures to keep solvent vapour concentrations within safe limits, so as to prevent poisoning or oxygen deficiency. Take protective measures to avoid skin and eye contact with the product (e.g. gloves, goggles, face shield, barrier cream). Specific safety measures depend on the application method and working environment.

Emergency contact: USA/Canada — medical 1-800-854-6813; Europe — tel. (44) 191 4696111, hospital and doctor (44) 207 6359191; other regions — contact the regional office

Limitation

Drying time depends on the substrate temperature and ventilation.

If the relative humidity is below 50%, curing will be retarded.

When applying Interplate Zero, manual spraying is not recommended.

Higher dry film thickness may affect fabrication performance (welding and cutting).

Shop primer is not recommended as a repair primer after fabrication.

Recoat data are for guidance only and depend on local climatic and environmental conditions. For specific advice, consult your local International Paint representative.

The surface temperature to be coated shall be at least 3 °C above the dew point. Unless otherwise instructed, for optimum application performance, bring the paint temperature to 21–27 °C before mixing and application. Unmixed paint (in tightly closed containers) shall be stored as specified in the 'Storage' section of this data sheet.

Packaging Specifications

Packaging SpecificationsComponent AComponent B
VolumePackagingVolumePackaging
17.8 L15 L2.8 L20 L

Component A is supplied in polyethylene containers. Component B is supplied in steel containers. For other packaging sizes, consult International (International Paint).

Unit shipping weight

Packaging SpecificationsPackaging weight
17.8 L31.01 kg

Storage

Shelf lifeUnder cool, dry conditions, Component A must be stored at above 5 °C. Component A – when at temperatures up to 25 °C, maximum 9 months from the date of manufacture.

Component B – at 25 °C or below, minimum 18 months from the date of manufacture.

Thereafter, re-inspection is required. Store in a cool, dry place away from heat and sources of ignition.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

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