CASE — Case Studies
Three Gorges Dam
PPG practical projects

Three Gorges Dam

Project locationHubei — Yichang
Project typeMetal structures of the water conservancy hub
Coating brandPPG
TimeConstruction period of Phases I to III
Disclaimer: The cases on this page are practical projects published in the coating brands' official promotional material, and the coatings were applied by the brands' own systems. The content is provided for coating application technical reference only; the cases have no supply, application or other association with RichTech Industrial Technology (Shanghai) Co., Ltd.

Project overview

The Three Gorges Project comprises the dam, power station, double-line five-step ship lock and ship lift, the world's largest water conservancy hub. The corrosion protection of metal structures such as lock miter gates, penstocks and trash racks is a key element of the project's durability. The project is included in the power industry section of the PPG industrial protection brochure.

Anti-corrosion (fire protection) challenge

  • Long-term immersion in fresh water and dry/wet alternation in the water-level fluctuation zone demand water and penetration resistance;
  • The sediment-laden Yangtze flow causes abrasion of the lock and penstocks, a harsh wear condition;
  • Water discharge and maintenance periods are limited, so coating maintainability and fast curing are important.

Coating system

AreaSystem directionNote
Metal structures such as lock miter gatesMoisture-curing abrasion-resistant epoxy (PPG 880 direction) + combined coating and cathodic protectionTechnical direction stated in public literature
PenstocksSolvent-free high-strength abrasion-resistant epoxy, total thickness about 800 µmRight-bank penstock application statement
Steel structures of hydropower facilitiesPSX 700 polysiloxane topcoat systemEpoxy barrier + polyurethane-grade UV resistance

*The table lists the coating systems or system directions recorded in the manufacturer's documentation; specific models and film thicknesses are subject to the project technical documents.

Source

PPG Industrial Protective and Marine Coatings Introduction (power industry section, page 12); public literature on the corrosion protection of the Three Gorges Project metal structures.

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