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ZINDN Sealer ZH53-6

Quick Specs

Used as a sealer over cold galvanizing, and also as an intermediate coat and sealer over high-performance anti-corrosive coatings such as epoxy zinc-rich primers and inorganic zinc-rich primers to enhance the barrier and protective performance of the entire coating system. A two-component epoxy intermediate coat composed of modified epoxy resin, micaceous iron oxide anti-corrosive pigment and amine curing agent, dedicated to sealing ZINDN cold galvanizing. Parameters on this page: Volume Solids 72 ± 2%, Dry Film Thickness 40/80/120 µm, Theoretical Spreading Rate 0.282 kg/m². Comparable models from the same brand: ZD100 Silane Impregnating Agent, ZD2551 Inorganic Hybrid Solvent-free Primer-Topcoat in One, ZD6153 Solvent-free Acid-resistant Mortar 28:KG.

Parameter source: ZINDN original Technical Data Sheet (TDS) “ZINDN Sealer ZH53-6”; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids72 ± 2%
Dry Film Thickness40/80/120 µm
Theoretical Spreading Rate0.282 kg/m²
VOC—
Density / Specific Gravity1.7 ± 0.1
Number of ComponentsTwo-component
Flash Point>25 °C (components A, B and the mixture)
ThinnerZX-03 Thinner
Mixing RatioComponent A (base) : Component B (curing agent) = 6:1

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The manufacturer's datasheet for this model does not state the coating position or resin type, so it has not been assigned to the above categories. Browse similar products by category, orContact Usconfirm the coating system.

ZH53-6 ZINDN Sealer

Product description

A two-component epoxy intermediate coat composed of modified epoxy resin, micaceous iron oxide anti-corrosive pigment and amine curing agent, dedicated to sealing ZINDN cold galvanizing.

Key features

Good penetrating and sealing performance; good compatibility with cold galvanizing.

Due to the large content of lamellar micaceous iron oxide, a "labyrinth" effect is formed in the film, so the coating film has excellent barrier and anti-corrosion properties. Excellent resistance to chemical atmosphere, industrial atmosphere and marine atmosphere; good resistance to seawater, salt, weak acids and weak alkalis. Long recoating interval.

Intended use

Used as a sealer over cold galvanizing, and also as an intermediate coat and sealer over high-performance anti-corrosive coatings such as epoxy zinc-rich primers and inorganic zinc-rich primers to enhance the barrier and protective performance of the entire coating system;

Specification data

ColourGrey
GlossMatt
Volume Solids72±2%
Mixed density (kg/L)1.7±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 40Typical 80Maximum 120
Wet film thickness (µm)55.5111166
Theoretical spreading rate (kg/m²)0.0940.1880.282
Practical Spreading RateAllowing for a suitable loss factor

Application instructions

Suitable substrates and surface preparation

Primed surfaceClean, dry and free of zinc salts and contaminants.
Bare steel surfaceRemove grease from the surface with a suitable cleaner, and rinse off salts and other contaminants with fresh water. Remove weld slag, and grind welds and sharp edges smooth. Abrasive blast clean to Sa 2.5 (ISO 8501-1); the ideal surface roughness is Rz 30–75 µm (medium roughness on the ISO 8503-1 comparator). Apply within 4 hours of blast cleaning.
Shop-primed surfaceWelds, heat-corrected areas and damaged areas must be blast cleaned to Sa 2.5 (ISO 8501-1) or cleaned with power tools to St 3.
RepairThoroughly remove grease from the surface with a suitable cleaner, and wash off salts and other contaminants with high-pressure fresh water. Remove rust and other loose material by blast cleaning; alternatively, grind small rusted areas with power tools.

Application and curing conditions

Application environment temperature 5–38 °C, relative humidity not more than 85%, and the steel surface temperature should be at least 3 °C above the dew point. Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;

During application and drying in confined spaces, substantial ventilation is required;

Paint mixing

MixingThis product is supplied as two containers forming one unit. Stir the base thoroughly with a power mixer, add the curing agent in the specified ratio, stir again with a power mixer, and add the recommended thinner to adjust to a suitable application viscosity. Once mixed, use within the specified pot life.
Thinner / Cleaning SolventZX-03 Thinner
Mixing ratio (by weight)Component A (base) : Component B (curing agent) = 6:1
Induction Time15 min (25 °C)

Pot life after mixing

5°C15°C25°C35°C
4 h3 h2 h1.5 h

Application

Application MethodsAirless spray and air spray are recommended; brush and roller are recommended only for touch-up, small-area application or repair.

During application, stir frequently to prevent settling of fillers.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.43~0.531.5~2.5——
Spray pressurekg/cm²150~2003~4——
Thinning quantity%0~1010~205~10

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Surface Dry6 h3 h2 h60 min
Hard Dry48 h36 h24 h18 h
Minimum recoat interval48 h36 h24 h18 h
Maximum recoat interval3 months

Note: the above data are measured under well-ventilated conditions, at typical film thickness and 75% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors.

Typical paint system

Preceding coatCold galvanizing primer, zinc silicate primer, epoxy zinc-rich primer or other epoxy primers, or may be applied directly to steel surfaces with surface preparation to Sa2.5.
Subsequent coatEpoxy, polyurethane, fluorocarbon, polysiloxane topcoats, and similar.

Precautions

When overcoating ZINDN cold galvanizing or inorganic zinc-rich (zinc silicate) primer, apply a thin mist coat first, dry for more than 2 h, then spray to the specified film thickness. At low curing temperatures (below 10 °C), the coating must be thoroughly mixed and pre-reacted for 30 min before use. Due to the content of micaceous iron oxide pigment, long-term outdoor exposure may leave impurities on the relatively rough surface; the surface must be thoroughly cleaned before topcoating. During application, or shortly after application, condensation of water vapour or sudden temperature drop on the surface will cause the surface to turn white and tacky and degrade the adhesion of subsequent coats.

Packaging, storage and handling

Packaging SpecificationsComponent A 24 kg, Component B 4 kg
Flash Point>25 °C (components A, B and the mixture)
Storage conditionsStore in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 1 year under good storage conditions.

This product contains flammable materials; site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling solvent vapours and spray mist, avoid contact of paint with skin and eyes, and do not swallow the product. Take the necessary precautions and protective measures for fire prevention, explosion prevention and environmental protection. Use only in well-ventilated conditions. In confined or poorly ventilated areas, provide forced ventilation.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does ZINDN Sealer ZH53-6 have?
ZINDN Sealer ZH53-6 is a two-component product; mix in the ratio given in the Mixing Ratio table under Application Data on this page before use.
What is the mixing ratio of ZINDN Sealer ZH53-6?
The mixing ratio of ZINDN Sealer ZH53-6 is A (base): B (curing agent) = 6:1.
What dry film thickness is typically applied for ZINDN Sealer ZH53-6?
The conventional dry film thickness of ZINDN Sealer ZH53-6 is 40/80/120 µm, determined by the coating system and design requirements.
What is the theoretical spreading rate of ZINDN Sealer ZH53-6?
The theoretical spreading rate of ZINDN Sealer ZH53-6 is 0.282 kg/m²; actual consumption is adjusted for substrate roughness, application loss and colour hiding power.
What is the volume solids of ZINDN Sealer ZH53-6?
The volume solids of ZINDN Sealer ZH53-6 is 72 ± 2%.
What is the gloss of ZINDN Sealer ZH53-6?
The gloss of ZINDN Sealer ZH53-6 is matt.
What thinner is used for ZINDN Sealer ZH53-6?
Recommended thinner for ZINDN Sealer ZH53-6: ZX-03 Thinner.
What is the flash point of ZINDN Sealer ZH53-6?
The flash point of ZINDN Sealer ZH53-6 is >25 °C (components A, B and mixture); storage, transport and application shall comply with the product Safety Data Sheet.
How is ZINDN Sealer ZH53-6 applied?
Application method for ZINDN sealer ZH53-6: airless spray and conventional air spray are recommended; brush and roller application are recommended only for stripe coating, small areas or touch-up; surface preparation and coating systems are as described on this page.
Which standards apply to ZINDN Sealer ZH53-6?
The technical data on this page states: ISO8501 (see application instructions on this page); ISO8503 (see application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the recommended coating system.
Where can ZINDN Sealer ZH53-6 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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