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ZINDN Cold-spray Zinc ZD96-1

Quick Specs

ZINDN Cold Galvanizing ZD96-1 is a cold galvanizing coating. It is used for long-term corrosion protection of steel and may be applied as a single coat, or overcoated with a compatible heavy-duty coating to provide a synergistic effect and meet various protection requirements. A one-component, high-solids heavy-duty coating composed of bonding agent, zinc dust and solvent. Parameters on this page: volume solids 51 ± 3%, dry film thickness 40/60/80 µm, theoretical spreading rate 0.422 kg/m². Comparable products of the same brand: ZD6310-Z4600 cold spray zinc-ene coating, ZD6310-Z850 cold spray zinc-ene coating, ZZ96-T Zhuozhu cold galvanizing.

Parameter source: ZINDN manufacturer's Technical Data Sheet (TDS) "ZINDN Cold Galvanizing ZD96-1"; values such as spreading rate are converted from TDS parameters and are for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids51 ± 3%
Dry Film Thickness40/60/80 µm
Theoretical Spreading Rate0.422 kg/m²
VOC—
Density / Specific Gravity2.7 ± 0.1
Number of ComponentsOne-component
Flash Point>47°C
ThinnerZX-01 Thinner
Colour / AppearanceZinc grey

Browse Similar Models by CategoryThis model belongs to: Cold Galvanizing

ZD96-1 ZINDN Cold Galvanizing

Product description

A single-component, high-solids, heavy-duty anti-corrosive coating composed of binder, zinc dust and solvent.

Key features

ZINDN Cold Galvanizing deposits a zinc protective layer with a zinc content above 96% at ambient temperature and provides excellent anti-rust performance;

Excellent weather resistance;

Strong adhesion and good recoatability;

Convenient application, safe and environmentally friendly.

Intended use

For long-term anti-corrosion of steel; may be used as a single coat, or overcoated with a compatible heavy-duty coating to provide synergistic protection meeting various protective requirements. An ideal material to replace or repair hot-sprayed zinc and hot-dip galvanised coatings.

Specification data

ColourZinc grey
GlossMatt
Volume Solids51±3%
Density (kg/L)2.7±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 40Typical 60Maximum 80
Wet film thickness (µm)78.4117.6156.8
Theoretical spreading rate (kg/m²)0.2110.3160.422
Practical Spreading RateAllowing for a suitable loss factor

Application instructions

Suitable substrates and surface preparation

New steelRemove grease from the surface with a suitable cleaner, and rinse off salts and other contaminants with fresh water. Remove weld slag, and grind welds and sharp edges smooth. Abrasive blast clean to Sa 2.5 (ISO 8501-1); the ideal surface roughness is Rz 40–75 µm (medium roughness on the ISO 8503-1 comparator). Apply the primer within 4 hours of blast cleaning.
Repair of galvanised surfacesThoroughly remove grease from the surface with a suitable cleaner, wash off salts and other contaminants with high-pressure fresh water, grind small rusted areas with power tools, and touch up with this product.

Application and curing conditions

Application environment temperature -5 to 50 °C, relative humidity not more than 95%, and the steel surface temperature should be at least 3 °C above the dew point;

Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;

In hot summer weather, guard against dry spray; provide ample ventilation during application and drying in confined spaces;

Paint mixing

This product is single-component. Stir thoroughly with a power mixer before use, and add the recommended thinner to adjust to a suitable application viscosity.

ThinnerZX-01 Thinner

Application

Application MethodsAirless spray and air spray are recommended; brush and roller are recommended only for touch-up, small-area application or repair.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.43~0.531.5~2.5——
Spray pressurekg/cm²150~2003~4——
Thinning quantity%0~55~100~5

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Surface Dry2 h1 h30 min20 min
Hard Dry5 h4 h2 h1 h

Minimum self-recoat interval

2 h; 1 h; 30 min; 20 min

interval

Minimum overcoating interval for sealer36 h24 h18 h12 h
Maximum recoat intervalNo limit; before application of the next coat, the surface shall be clean, dry and free from zinc salts and contaminants

Note: the above data are measured under well-ventilated conditions, at typical film thickness and 75% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors.

Precautions for use

Cold galvanizing coatings change gradually outdoors; particularly after outdoor rain, uneven colour density may appear. This colour change is not a defect of the film, but evidence that the zinc is providing anticorrosive performance. The colour change generally stabilises after 6 months outdoors, becoming uniform.

Typical paint system

Preceding coatApply directly to steel surfaces prepared to Sa 2.5 or St 3, or to hot-dip galvanised or hot-sprayed zinc surfaces;
Subsequent coatZINDN sealer, ZINDN metal sealer, ZINDN silver topcoat, ZINDN silver zinc-rich, ZINDN zinc-aluminium coating.

Packaging, storage and handling

Packaging Specifications25kg
Flash Point>47°C
Storage conditionsStore in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 2 years under good storage conditions.

Health, safety and environmental protection

This product contains flammable materials; site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling solvent vapours and spray mist, avoid contact of paint with skin and eyes, and do not swallow the product. Take the necessary precautions and protective measures for fire prevention, explosion prevention and environmental protection. Use only in well-ventilated conditions. In confined or poorly ventilated areas, provide forced ventilation.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does ZINDN Cold Galvanizing ZD96-1 have?
ZINDN Cold Galvanizing ZD96-1 is a one-component product; stir thoroughly after opening the container and it is ready for application, with no on-site mixing required.
What dry film thickness is typically applied for ZINDN Cold Galvanizing ZD96-1?
The standard dry film thickness for ZINDN Cold Galvanizing ZD96-1 is 40/60/80 µm; the specific value depends on the coating system and design requirements.
What is the theoretical spreading rate of ZINDN Cold Galvanizing ZD96-1?
The theoretical spreading rate of ZINDN Cold Galvanizing ZD96-1 is 0.422 kg/m²; actual consumption is adjusted for substrate roughness, application loss and colour hiding power.
What is the volume solids of ZINDN Cold Galvanizing ZD96-1?
The volume solids of ZINDN Cold Galvanizing ZD96-1 is 51 ± 3%.
What is the gloss of ZINDN Cold Galvanizing ZD96-1?
The gloss of ZINDN Cold Galvanizing ZD96-1 is flat.
Which thinner is used with ZINDN Cold Galvanizing ZD96-1?
Recommended thinner for ZINDN Cold Galvanizing ZD96-1: ZX-01 Thinner.
What is the flash point of ZINDN Cold Galvanizing ZD96-1?
The flash point of ZINDN Cold Galvanizing ZD96-1 is >47 °C; storage, transport and application shall comply with the product Safety Data Sheet.
How is ZINDN Cold Galvanizing ZD96-1 applied?
Application method for ZINDN cold-spray zinc ZD96-1: airless spray and conventional air spray are recommended; brush and roller application are recommended only for stripe coating, small areas or touch-up; surface preparation and coating systems are as described on this page.
Which standards apply to ZINDN Cold Galvanizing ZD96-1?
The technical data on this page states: ISO8501 (see application instructions on this page); ISO8503 (see application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the recommended coating system.
Where can ZINDN Cold Galvanizing ZD96-1 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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