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Epoxy Sealer ZD1040

Quick Specs

Epoxy Sealer ZD1040 is an epoxy paint. It may be used as a tie coat on porous coating surfaces such as zinc silicate, water-borne inorganic zinc and thermally sprayed metal to seal porosity, prevent blistering and zinc salts, and enhance adhesion. A two-component epoxy sealer composed of epoxy resin, pigments and fillers, solvents, additives and amine hardener. Parameters on this page: volume solids 40 ± 3%, dry film thickness 25/30/40 µm, theoretical spreading rate 0.11 kg/m². Comparable models from the same brand: ZD6315 high-solids general-purpose epoxy paint (Chinese/English), ZD6340 epoxy coal tar high-build anticorrosive coating, ZD6350 solvent-free epoxy anticorrosive coating.

Parameter source: ZINDN original technical data sheet (TDS) 'Epoxy Sealer ZD1040'; values such as spreading rate are converted from TDS parameters and serve as selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids40 ± 3%
Dry Film Thickness25/30/40 µm
Theoretical Spreading Rate0.11 kg/m²
VOC≤450g/L
Density / Specific Gravity1.1 ± 0.1
Number of ComponentsTwo-component
Flash Point>25 °C (components A, B and the mixture)
ThinnerX-500 Epoxy Thinner
Mixing RatioComponent A (base) : Component B (curing agent) = 6:1

Browse Similar Models by CategoryThis model belongs to: Epoxy

ZD1040 Epoxy Sealer

Product description

A two-component epoxy sealer composed of epoxy resin, pigments and fillers, solvents, additives and amine hardener.

Key features

Excellent penetration and sealing on porous coating surfaces such as zinc silicate, water-borne inorganic zinc and thermally sprayed metal;

Intended use

May be used as a tie coat on porous coating surfaces such as zinc silicate, water-borne inorganic zinc and thermally sprayed metal to seal porosity, prevent blistering and zinc salts, and enhance adhesion;

May be used as a zinc-free temporary protective primer on blast-cleaned surfaces.

Specification data

ColourGrey
GlossFlat
Volume Solids40±3%
Mixed density (kg/L)1.1±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 25Typical 30Maximum 40
Wet film thickness (µm)62.575100
Theoretical spreading rate (kg/m²)0.0680.08250.11
Practical Spreading RateAllowing for a loss factor, the substrate porosity and surface roughness affect the practical spreading rate.
VOC content≤450g/L

Application instructions

Suitable substrates and surface preparation

All surfaces to be coated shall be clean, dry and free from contaminants; surfaces shall be assessed and prepared in accordance with ISO 8504.

Inorganic zinc-rich primer surfaceBefore application, confirm the surface is fully cured and free from grease and other contaminants and from zinc salts.

Application and curing conditions

The substrate temperature must not be below 5 °C and must be at least 3 °C above the air dew point. Temperature and relative humidity must be measured on the substrate near the work area.

Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;

Paint mixing

MixingThis product is supplied as two containers forming one unit. Stir the base thoroughly with a power mixer, add the curing agent in the specified ratio, stir again with a power mixer, and add the recommended thinner to adjust to a suitable application viscosity. Once mixed, use within the specified pot life.
Thinner / Cleaning SolventX-500 Epoxy Thinner
Mixing ratio (by weight)Component A (base) : Component B (curing agent) = 6:1
Induction Time20 min (25 °C)

Pot life after mixing

5°C15°C25°C35°C
6 h5 h4 h3 h

Application

Application MethodsConventional spray and airless spray are recommended; brush and roller are recommended only for stripe coating, small-area application or repair.

For airless spray, select a nozzle with low flow rate to avoid sagging.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.43~0.481.5~2.0——
Spray pressurekg/cm²150~2003~5——
Thinning quantity%0~30~50~3

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Touch Dry4 h2 h1 h0.5 h
Hard Dry24 h12 h8 h4 h
Minimum recoat interval16 h8 h4 h2 h
Maximum recoat interval7 days5 days3 days2 days

Note: the above data are measured under well-ventilated conditions, at typical film thickness and 75% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors.

Typical paint system

Preceding coatInorganic zinc-rich, inorganic zinc silicate, water-borne inorganic zinc-rich, water-borne zinc silicate, thermally sprayed metal
Subsequent coatEpoxy paint, epoxy micaceous iron oxide intermediate coat, polyurethane paint

Notes

If the substrate is heavily porous, apply several coats to fully seal the surface and avoid bubbles and pinholes when applying the next coat.

Packaging, storage and handling

Packaging SpecificationsComponent A 24 kg, Component B 4 kg
Flash Point>25 °C (components A, B and the mixture)
Storage conditionsStore in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 1 year under good storage conditions.

Health, safety and environmental protection

This product contains flammable materials; site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling solvent vapours and spray mist, avoid contact of paint with skin and eyes, and do not swallow the product. Take the necessary precautions and protective measures for fire prevention, explosion prevention and environmental protection. Use only in well-ventilated conditions. In confined or poorly ventilated areas, provide forced ventilation.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does Epoxy Sealer ZD1040 have?
Epoxy Sealer ZD1040 is a two-component product; mix at the ratio given in the Coating Data table on this page before use.
What is the mixing ratio of Epoxy Sealer ZD1040?
The mixing ratio of Epoxy Sealer ZD1040 is base (main paint):hardener = 6:1.
What dry film thickness is typically applied for Epoxy Sealer ZD1040?
Typical dry film thickness of Epoxy Sealer ZD1040 is 25/30/40 µm, determined by the coating system and design requirements.
What is the theoretical spreading rate of Epoxy Sealer ZD1040?
The theoretical spreading rate of Epoxy Sealer ZD1040 is 0.11 kg/m²; actual consumption is adjusted for substrate roughness, application loss and colour opacity.
What is the volume solids of Epoxy Sealer ZD1040?
The volume solids of Epoxy Sealer ZD1040 is 40 ± 3%.
What is the VOC of Epoxy Sealer ZD1040?
The VOC of Epoxy Sealer ZD1040 is ≤450 g/L.
What is the gloss of Epoxy Sealer ZD1040?
The gloss of Epoxy Sealer ZD1040 is matt.
Which thinner is used with Epoxy Sealer ZD1040?
Recommended thinner for Epoxy Sealer ZD1040: X-500 epoxy thinner.
What is the flash point of Epoxy Sealer ZD1040?
The flash point of Epoxy Sealer ZD1040 is >25 °C (components A, B and the mixture); storage, transport and application follow the product safety data sheet.
How is Epoxy Sealer ZD1040 applied?
Application method for epoxy sealer ZD1040: conventional air spray and airless spray are recommended; brush and roller application are recommended only for stripe coating, small areas or touch-up; surface preparation and coating systems are as described on this page.
Which standards apply to Epoxy Sealer ZD1040?
As recorded in the technical data on this page: VOC content ≤450g/L; application instructions; suitable substrates and surface preparation: all surfaces to be coated shall be clean, dry and free from contamination, and shall be assessed and prepared in accordance with ISO8504. Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can Epoxy Sealer ZD1040 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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