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SIGMADUR 540 Gloss Acrylic Epoxy Topcoat 540

Quick Specs

SIGMADUR 540 Gloss Acrylic Epoxy Topcoat 540 is an epoxy coating used as a topcoat. Two-component high-gloss low-VOC epoxy-modified acrylic topcoat. Even after prolonged exterior weathering it can still be overcoated with subsequent coats. Specifications on this page: volume solids 54 ± 2%, DFT 50-60 µm (2.0-2.4 mil) depending on system requirements, theoretical spreading rate 10.8 m²/L. Comparable products of the same brand and type: SIGMADUR 540 Gloss Acrylic Epoxy Topcoat 540, AMERCOAT 220 Waterborne Acrylic Topcoat 220, PHENGUARD 940 Phenolic Epoxy Topcoat 940.

Source: PPG original technical data sheet (TDS) 'SIGMADUR 540 High-gloss Acrylic Epoxy Topcoat 540'. Spreading rate and other values converted from the TDS; for reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids54 ± 2%
Dry Film Thickness50–60 µm (2.0–2.4 mils) depending on coating system requirements
Theoretical Spreading Rate10.8 m²/L
VOCMax 324.0 g/kg (EU Directive 1999/13…
Density / Specific Gravity1.3 kg/L (10.8 lb/US gal)
Number of ComponentsTwo-component
ThinnerThinner 91-92

Browse Similar Models by CategoryThis model belongs to: Topcoat, Epoxy, Acrylic

Introduction

A two-component, high-gloss, low-VOC epoxy-modified acrylic topcoat.

Key properties

Colour and gloss

Basic data at 20 °C (68 °F)

Parameters after mixing

Number of ComponentsTwo-component
Density1.3 kg/L (10.8 lb/US gal).
Volume solids54 ± 2% .
VOC (as supplied)Max 324.0 g/kg (EU Directive 1999/13/EC, SED).

UK PG 6/23(92) Annex 3: max 411.0 g/L (approx. 3.4 lb/US gal).

Recommended dry film thickness50–60 µm (2.0–2.4 mils) depending on coating system requirements.
Theoretical Spreading Rate10.8 m²/L at 50 µm (433 ft²/US gal at 2.0 mils).
Touch Dry2 h.
Full cure time7 days.
Storage shelf lifeBase: at least 36 months; store in a dry and cool environment.

Curing agent: at least 12 months; store in a dry and cool environment.

Notes

Recommended substrate condition and temperature

Substrate condition

Substrate Temperature

Instructions for use

Mixing ratio by volume: base : hardener = 89.5:10.5

Adjust the paint viscosity to a state suitable for application.

Induction Time

Not required.

Pot life6 h at 20 °C (68 °F).
NotesSee supplementary parameters — pot life after mixing.

Air spray

Recommended thinnerThinner 91-92.
Thinner quantity5–10%, depending on the required film thickness and application conditions.
Nozzle tip size1.0–1.5 mm (approx. 0.040–0.060 in).
Nozzle pressure0.3–0.4 MPa (approx. 3–4 atm; 44–58 psi).

Airless spray (single-feed pump)

Recommended thinnerThinner 91-92.
Thinner quantity0–5%, depending on the required film thickness and application conditions.
Nozzle tip sizeApprox. 0.38–0.46 mm (0.015–0.018 in)
Nozzle pressure15.0 MPa (approx. 150 atm; 2176 psi).

Note: to optimize topcoat film formation for a decorative appearance, thin 10% by volume on site, use a small nozzle tip of 0.28–0.38 mm (0.011–0.015 in), and air-assisted airless spray equipment.

Brush/roller

Recommended thinnerThinner 91-92.
Thinner quantity0 - 5% .
Cleaning solventThinner 91-92

Supplementary parameters

Film thickness and spreading rate

Dry Film ThicknessTheoretical Spreading Rate
50 µm (2.0 mils)10.8 m²/L (433 ft²/US gal)
60 µm (2.4 mils)9.0 m²/L (361 ft²/US gal)

Recoat interval for a coating up to 50 µm (2.0 mils) dry film thickness

Subsequent coat for recoatingRecoat interval5 °C10 °C20 °C30 °C
(41 °F)(50 °F)(68 °F)(86 °F)
Self-recoatMinimum recoat interval24 h16 h8 h6 h
Maximum recoat intervalUnlimited
NotesThe surface must be clean, dry and free of all contaminants.

Curing time table for a coating at 50 µm (2.0 mils) dry film thickness

Substrate TemperatureHard dryFully cured
5 °C (41 °F)22 h14 days
10 °C (50 °F)16 h12 days
20 °C (68 °F)10 h7 days
30 °C (86 °F)6 h4 days
NotesDuring application and curing, ensure continuous, adequate ventilation (see Safety Sheet 1433 and Information Sheet 1434).

Pot life after mixing (at suitable application viscosity)

Mixed paint temperaturePot life
10 °C (50 °F)10 h
20 °C (68 °F)6 h
30 °C (86 °F)3 h

Safety Precautions

Worldwide

Although PPG Protective and Marine Coatings is committed to providing completely consistent products to users worldwide, from time to time it may be necessary to make minor adjustments to specific products to comply with local/national regulations or environmental requirements. In the following cases, use the corresponding alternative version of the product data sheet instead.

Reference information

Quality guarantee

PPG warrants (1) that it has good title to the product, (2) that the product quality conforms to the relevant technical quality specifications in force at the date of manufacture of the product, and (3) that the supplied product is free of lawful claims by third parties for infringement of US patent rights. The above warranties are limited to those given by PPG and other express or implied warranties required by applicable laws and regulations for transactions and commercial practice; any abuse contrary to the stated conditions, and any other warranty for special purposes or uses, are excluded, and PPG shall be free from liability. To claim under this warranty, the buyer must notify PPG in writing within five (5) days of discovering the quality defect, and the date must be within the product's valid storage period or within one (1) year from delivery of the product to the buyer.

If the buyer fails to notify PPG of the defect as required above, this will prejudice the buyer's right to obtain compensation under this warranty from PPG!

Limitation of liability

In all cases, PPG shall not be liable for any indirect, special, incidental or consequential loss of any kind arising from or in connection with the use of this product (whether based on negligence, strict liability or tort).

The information in this product data sheet is based on laboratory tests we believe to be reliable, and is provided for guidance only. PPG may revise this information at any time as experience accumulates and product development progresses.

All recommendations and advice concerning the use of this product, whether in technical documents, in response to an enquiry or otherwise, are given to the best of our knowledge and are believed to be reliable. Our products and related information are provided for industrial users possessing the necessary knowledge and practical skills, and it is the end user's responsibility to determine whether the product is suitable for the specific use. The buyer, having performed such evaluation, proceeds entirely at its own risk.

The quality and condition of the substrate on site, and the many other factors affecting product use and application, are beyond PPG's control. Therefore, PPG accepts no liability for any loss, injury or damage arising from the use of the information in this product data sheet (unless otherwise provided in a written agreement). Different application environments, changes to the application process or extrapolation of the reference data may result in failure to achieve the expected coating quality.

This product data sheet supersedes all previous versions. The buyer is responsible for confirming that the data sheet in hand is the latest version before using the product. The latest version is published on the official website of PPG Protective & Marine Coatings:

www.ppgpmc.com. In case of discrepancy between the Chinese version and the original English version of the product data sheet, the English original shall prevail.

The PPG logo, and all other PPG marks are property of the PPG group of companies. All other third-party marks are property of their respective owners.

FAQ

How many components does SIGMADUR 540 contain?
SIGMADUR 540 is a two-component product. Mix to the ratio shown in the Application Data table on this page before use.
What is the typical dry film thickness of SIGMADUR 540?
Typical dry film thickness of SIGMADUR 540: 50–60 µm (2.0–2.4 mils) depending on coating system requirements; final value depends on the coating system and design requirements.
What is the theoretical spreading rate of SIGMADUR 540?
Theoretical spreading rate of SIGMADUR 540: 10.8 m²/L; actual consumption varies with substrate roughness, application loss and colour hiding power.
What is the volume solids of SIGMADUR 540?
Volume solids of SIGMADUR 540: 54 ± 2%.
What is the VOC of SIGMADUR 540?
VOC of SIGMADUR 540: max 324.0 g/kg (EU Directive 1999/13….
Which thinner is recommended for SIGMADUR 540?
Recommended thinner for SIGMADUR 540: Thinner 91-92.
Where can SIGMADUR 540 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings; PPG PPG is one of our regularly stocked brands, with coating selection, system design and quantity calculation support. Address: 10F, Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai, China. Tel: +86 21 5056 8299 (9:00–21:00).

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Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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