Penguard Universal High-build Universal Abrasion-resistant Epoxy belongs to Epoxy. Recommended for offshore environments, including splash zones, refineries, power stations, bridges, buildings, mining equipment and general structural steel. Suitable for suitably prepared carbon steel, galvanized steel, shop-primed steel, stainless steel, aluminium and concrete substrates. Parameters on this page: volume solids 72 ± 2%, dry film thickness 75–300 µm, theoretical spreading rate 9.6–2.4 m²/L. Comparable products from the same brand: Balloxy HB Light Epoxy Ballast Tank Coating, Jota Armour High-strength Abrasion-resistant Epoxy Anti-slip Coating, Jotacote HF002 Universal Abrasion-resistant Epoxy HF.
Parameter source: JOTUN original Technical Data Sheet (TDS) \"Penguard Universal High-build Universal Abrasion-resistant Epoxy\"; values such as spreading rate are converted from TDS parameters and are for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 72 ± 2% |
|---|---|
| Dry Film Thickness | 75–300 µm |
| Theoretical Spreading Rate | 9.6–2.4 m²/L |
| VOC | 214 g/L (China) |
| Density / Specific Gravity | 1.4 kg/L |
| Number of Components | Two-component |
| Flash Point | 30 °C |
| Thinner | Jotun Thinner No. 17 |
| Mixing Ratio | 3 parts : 1 part (by volume) |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Penguard Universal
This is a two-component polyamine-cured pure epoxy coating. It is a high-build product featuring fast drying, good abrasion resistance and high solids content. It has excellent anticorrosive properties and can be used in coating systems with other coatings. In atmospheric and immersion environments it can be used as primer, intermediate coat, topcoat or a single-coat system. Suitable for suitably prepared carbon steel, galvanized steel, shop-primed steel, stainless steel, aluminium and concrete substrates. Suitable as a maintenance coating for application over various aged coatings. Can be applied at substrate temperatures below 0 °C.
Recommended for offshore environments, including splash zones, refineries, power stations, bridges, buildings, mining equipment and general structural steel. Passed PSPC cross-testing with a range of shop primers.
Others
Pre-qualified in selected coating systems according to Norsok M-501. Certified according to IMO Res.215(82) for ballast water tanks, PSPC standard. Certified to comply with IMO 2010 FTP Code — low flame spread requirements. Consult your Jotun representative for details.
Other certificates and approvals are available on request.
Aluminium, grey and a range of other colours available
| Property | Test / Standard | Description |
| Volume Solids | ISO 3233 | 72± 2 % |
| Gloss (GU 60°) | ISO 2813 | Matt (0–35) |
| Flash Point | ISO 3679 Method 1 | 30 °C |
| Density | Theoretical Value | 1.4 kg/L |
| Region | Regulations | Test / Standard | VOC Value |
| US | CARB(SCM)2020 / SCAQMD rule 1113 | Calculation | 261 g/L |
| Hong Kong | Air Pollution Control (VOC) Regulation | Calculation | 261 g/L |
| EU | European Paint Directive 2004/42/CE | Calculation | 261 g/L |
| China | Mandatory national standard of China | GB 30981.2-2025 | 214 g/L |
Coating hazards GB 30981.2-S-Pb≤1000-NC. Contains reactive thinner. The data listed are based on factory batch production and may vary slightly with colour.
| Gloss description | According to JOTUN's definition of functional coatings |
|---|
The gloss of the product may vary slightly with factors such as colour, application method, film thickness and the environmental conditions during application and drying/curing.
Typical recommended specification range
| Dry Film Thickness | 75–300 µm |
| Wet Film Thickness | 105–415 µm |
| Theoretical Spreading Rate | 9.6–2.4 m²/L |
Surface Preparation
| Substrate | Minimum | Recommended |
| Carbon Steel | St 2 (ISO 8501-1) | Sa 2½ (ISO 8501-1) |
| Aluminium | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” |
to produce scratch marks on the surface.
| Galvanised steel | The surface should be clean, dry and have a suitable profile | Sweep blast with a non-metallic abrasive to produce a clean, |
| ° | a rough and uniform surface. | |
| Stainless steel | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” |
| Shop-primed Steel | Dry, clean, intact shop primer | Sweep blast or abrasive blast clean at least 70% of the area to Sa 2 (ISO 8501-1) |
| Coated surface | A clean, dry and sound compatible primer. | P Sa 2½ (ISO 8501-2) |
| Concrete | Curing time of at least 4 weeks. Maximum moisture 5%. For existing | Curing time of at least 4 weeks. Maximum moisture 5%. Seal with |
| Concrete surfaces: sanding, needle gun and mechanical grinding | Closed-circuit blasting, diamond grinding and other suitable methods | |
| and similar, by mechanical treatment | to treat the surrounding concrete surface to remove laitance. |
The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.
This product may be applied by the following methods
| Spray: | Apply by airless spray. |
| Brush: | Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness. |
| Roller: | May be used for small areas, but not recommended as the first primer coat. However, with roller application, take care to apply sufficient material to achieve the specified dry film thickness. |
| Penguard Universal Comp A — Reinforced General-Purpose Abrasion-Resistant Epoxy, Component A | 3 parts |
| Penguard Universal Comp B — Reinforced General-Purpose Abrasion-Resistant Epoxy, Component B | 1 part |
| Thinner | Jotun Thinner No. 17 |
|---|
| Nozzle tip size (inch/1000): | 17-31 |
| Nozzle pressure (minimum): | 150 bar / 2100 psi |
| Substrate Temperature | -10 °C | -5 °C | 0 °C | 5 °C | 10 °C | 23 °C | 40 °C |
| Touch Dry | 27 h | 15 h | 11 h | 7 h | 5 h | 2 h | 1 h |
| Walk-on Dry | 73 h | 35 h | 24 h | 14 h | 10 h | 5 h | 2 h |
| Minimum recoat interval | 36 h | 25 h | 16 h | 10 h | 7 h | 4 h | 2 h |
| Dry/cured to service | 21 days | 14 days | 11 days | 7 days | 4 days |
For the maximum recoat interval, refer to the Application Guide (AG) for this product.
Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.
| Touch Dry | The state at which light finger pressure leaves no mark or stickiness. |
|---|---|
| Walk-on Dry | The minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage. |
Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.
Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.
| Paint temperature | 23 °C |
| Induction Time | 10 min |
| Pot Life | 2 h |
Temperature
| Drying, atmospheric | Continuous 120 °C | Peak 140 °C |
| Immersed, sea water | 60 °C | 70 °C |
| Immersed, crude oil | 80 °C | 90 °C |
Withstands peak temperatures for a maximum of one hour.
At the above temperatures, protective performance is unaffected, but appearance may be affected.
Note: this coating can withstand different immersion temperatures, depending on the specific chemical and whether immersion is continuous or intermittent. Heat resistance is affected by the coating system as a whole. When used with other coatings, ensure that all coatings in the system have similar heat resistance.
Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.
| Previous coat: | Inorganic zinc silicate shop primer, epoxy, modified epoxy, zinc epoxy, zinc silicate |
| Subsequent coat: | Acrylic, alkyd, epoxy, polyurethane, polysiloxane, modified epoxy, vinyl epoxy |
| Volume | Container Size | |
| (L) | ||
| Penguard Universal Comp A — Reinforced General-Purpose Abrasion-Resistant Epoxy, Component A | 15 | 20 |
| Penguard Universal Comp B — Reinforced General-Purpose Abrasion-Resistant Epoxy, Component B | 5 | |
The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.
Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
Penguard Universal Comp A 48 months Enhanced general-purpose abrasion-resistant epoxy coating Component A Penguard Universal Comp B 48 months Enhanced general-purpose abrasion-resistant epoxy coating Component B
In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.
This product can contribute to green building standard credits. Visit Jotun.com for more information or contact your local JOTUN representative.
EPDs are available at www.epd-norge.no
For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.
Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.
When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.
Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.
The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.
Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.
In case of any discrepancy between language versions, the English (UK) version shall prevail.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
