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Penguard HB Pure Epoxy Mastic

Quick Specs

Penguard HB Pure Epoxy High Build Coating belongs to Epoxy. Recommended for offshore environments, such as refineries, power stations, bridges, buildings and mining equipment. Suitable for properly prepared carbon steel, stainless steel, aluminium, concrete, galvanized steel, shop-primed steel and thermally sprayed zinc substrates. Parameters on this page: volume solids 54 ± 2%, dry film thickness 80–150 µm, theoretical spreading rate 6.8–3.6 m²/L. Comparable models from the same brand: Balloxy HB Light Epoxy Ballast Water Tank Coating, Jota Armour Heavy-duty Abrasion-resistant Epoxy Anti-slip Coating, Jotacote HF002 General-purpose Abrasion-resistant Epoxy HF.

Parameter source: JOTUN original technical data sheet (TDS) “Penguard HB Pure Epoxy High Build Coating”; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids54 ± 2%
Dry Film Thickness80–150 µm
Theoretical Spreading Rate6.8–3.6 m²/L
VOC419 g/L (China)
Density / Specific Gravity1.3 kg/L
Number of ComponentsTwo-component
Flash Point25 °C
ThinnerJOTUN Thinner No. 17
Mixing Ratio4 parts : 1 part (by volume)

Browse Similar Models by CategoryThis model belongs to: Epoxy

FAQ

How many components does Penguard HB have?
Penguard HB is a two-component product; use after mixing according to the mixing ratio in the "Coating Data" table on this page.
What is the mixing ratio of Penguard HB?
The mixing ratio of Penguard HB is 4 parts : 1 part (by volume).
What dry film thickness is typically applied for Penguard HB?
The conventional dry film thickness of Penguard HB is 80–150 µm; the specific value is determined by the coating system and design requirements.
What is the theoretical spreading rate of Penguard HB?
The theoretical spreading rate of Penguard HB is 6.8–3.6 m²/L; actual consumption is adjusted according to substrate roughness, application loss and colour hiding power.
What is the volume solids of Penguard HB?
The volume solids of Penguard HB is 54 ± 2%.
What is the VOC of Penguard HB?
The VOC of Penguard HB is 419 g/L (China).
What thinner is used for Penguard HB?
Recommended thinner for Penguard HB: JOTUN Thinner No. 17.
What is the flash point of Penguard HB?
The flash point of Penguard HB is 25 °C; storage, transport and application shall follow the product safety data sheet.
How long does Penguard HB take to dry?
Drying time of Penguard HB under standard conditions: touch dry 5 h; actual results are affected by temperature, film thickness and ventilation.
Which standards are involved for Penguard HB?
As recorded in the technical data on this page: ISO 3233 (see the application instructions on this page); ISO 2813 (see the application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can Penguard HB be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Penguard HB

Product description

This is a two-component polyamide-cured high molecular weight epoxy coating. It is a general-purpose high build coating for new construction. It can be used as primer, intermediate coat, topcoat or single-coat system in atmospheric and immersion environments. Suitable for properly prepared carbon steel, stainless steel, aluminium, concrete, galvanized steel, shop-primed steel and thermally sprayed zinc substrates.

Typical Use

Suitable for steel structures and pipes in highly corrosive and immersed environments. Recommended for offshore environments such as refineries, power stations, bridges, buildings and mining equipment.

Others

Colour

Grey, red, white

Product Data

PropertyTest / StandardDescription
Volume SolidsISO 323354± 2 %
Gloss (GU 60°)ISO 2813Matt (0–35)
Flash PointISO 3679 Method 125 °C
DensityTheoretical Value1.3 kg/L
RegionRegulationsTest / StandardVOC Value
USCARB(SCM)2020 / SCAQMD rule 1113US EPA Method 24429 g/L
Hong KongAir Pollution Control (VOC) Regulation429 g/L
EUEuropean Paint Directive 2004/42/CECalculation451 g/L
ChinaGB 30981-2020 Limit of harmful substances of industrial protective coatingsGB/T 23985-2009 8.3419 g/L

The data listed are based on factory batch production and may vary slightly with colour.

Gloss descriptionAccording to JOTUN's definition of functional coatings

Film Thickness per Coat

Typical recommended specification range

Dry Film Thickness80–150 µm
Wet Film Thickness150–280 µm
Theoretical Spreading Rate6.8–3.6 m²/L

Surface Preparation

The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.

Surface Preparation Summary

Surface Preparation

SubstrateMinimumRecommended
Carbon SteelSt 2 (ISO 8501-1)Sa 2½ (ISO 8501-1)
Stainless steelThe surface should be blasted with a non-metallic abrasive,“Blast clean using an approved non-metallic abrasive
hand- or machine-sanded using abrasive paper or fibre discs,to produce a sharp angular surface profile.”

to produce scratch marks on the surface.

AluminiumThe surface should be blasted with a non-metallic abrasive,“Blast clean using an approved non-metallic abrasive
hand- or machine-sanded using abrasive paper or fibre discs,to produce a sharp angular surface profile.”
Galvanised steelThe surface should be clean, dry and have a suitable profile“Blast clean using an approved non-metallic abrasive
°to produce a sharp angular surface profile.”
Shop-primed SteelDry, clean, certified inorganic zinc shop primerSweep blast or abrasive blast clean at least 70% of the area to Sa 2 (ISO 8501-1)
Coated surfaceA clean, dry and sound compatible primer.
ConcreteCuring time of at least 4 weeks. Maximum moisture 5%. For existingCuring time of at least 4 weeks. Maximum humidity 5%.Use
Concrete surfaces: sanding, needle gun and mechanical grindingEnclosed blasting, diamond grinding and other suitable methods
and similar, by mechanical treatmentto treat the surrounding concrete surface to remove laitance.

Application

Application Methods

This product may be applied by the following methods

Spray:Apply by airless spray.
Brush:Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness.

Mixing Ratio (by Volume)

Pure Epoxy High-Build Coating, Component A4 parts
Pure Epoxy Series, Component B1 part

Thinner / Cleaning Solvent

ThinnerJOTUN Thinner No. 17

In China, the cleaning solvent must comply with GB 38508-2020

Airless Spray Guidance

Nozzle tip size (inch/1000):13-23
Nozzle pressure (minimum):150 bar/2100 psi

Drying and Curing Time

Substrate Temperature10 °C23 °C40 °C
Touch Dry5 h2.5 h1 h
Walk-on Dry16 h8 h3.5 h
Minimum recoat interval16 h8 h3.5 h
Dry/cured to service14 days7 days3 days

For the maximum recoat interval, refer to the Application Guide (AG) for this product.

Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.

Touch DryThe state at which light finger pressure leaves no mark or stickiness.
Walk-on DryThe minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage.

Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.

Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.

Induction Time and Pot Life

Paint temperature23 °C
Induction Time30 min
Pot Life8 h

Heat Resistance

Temperature

Drying, atmosphericContinuous 120 °CPeak 140 °C
Immersed, sea water50 °C

Withstands peak temperatures for a maximum of one hour.

At the above temperatures, protective performance is unaffected, but appearance may be affected.

Note: this coating can withstand different immersion temperatures, depending on the specific chemical and whether immersion is continuous or intermittent. Heat resistance is affected by the coating system as a whole. When used with other coatings, ensure that all coatings in the system have similar heat resistance.

Product Compatibility

Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.

Previous coat:Inorganic zinc silicate shop primer, epoxy, modified epoxy, zinc epoxy, zinc silicate
Subsequent coat:Acrylic, epoxy, polyurethane, polysiloxane, vinyl epoxy

Typical Packaging Sizes

VolumeContainer Size
(L)
Pure Epoxy High-Build Coating, Component A4/165/20
Pure Epoxy Series, Component B1/41/5

The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.

Storage

Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.

Shelf Life at 23 °C

Pure Epoxy High-Build Coating, Component A24 months
Pure Epoxy Series, Component B48 months

In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.

Precautions

For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.

Health and Safety

Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.

Colour Variation

When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.

Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.

Disclaimer

The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.

Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.

In case of any discrepancy between language versions, the English (UK) version shall prevail.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

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Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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