Barrier ZEP HS Epoxy Zinc-rich Primer is a zinc-rich primer, an epoxy coating system. Suitable for most areas of new construction and large-scale maintenance projects with properly prepared substrates. This is a two-component ceramic-reinforced polyamide-cured zinc powder epoxy coating. Parameters on this page: volume solids 64 ± 2%, dry film thickness 60–90 µm, theoretical spreading rate 10.7–7.1 m²/L. Comparable products of the same brand: Barrier 65 S Epoxy Zinc-rich Primer, Barrier 65 Epoxy Zinc-rich Primer, Barrier 75 CN Epoxy Zinc-rich Primer.
Data source: JOTUN original Technical Data Sheet (TDS), "Barrier ZEP HS Epoxy Zinc-rich Primer"; spreading rate and other values are converted from the TDS parameters, for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 64 ± 2% |
|---|---|
| Dry Film Thickness | 60–90 µm |
| Theoretical Spreading Rate | 10.7–7.1 m²/L |
| VOC | 329 g/L (China) |
| Density / Specific Gravity | 1.3 kg/L |
| Number of Components | Two-component |
| Flash Point | 27 °C |
| Thinner | Jotun Thinner No. 17 |
| Mixing Ratio | 4 parts : 1 part (by volume) |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Barrier ZEP HS
This is a two-component ceramic-reinforced polyamide-cured zinc powder epoxy coating. Provides anti-corrosion performance when used with other coatings. Used as a primer in atmospheric environments. Suitable for properly prepared carbon steel and shop-primed steel substrates. The zinc powder in this product complies with ASTM D520, Type II.
Suitable for steel structures exposed to atmospheric corrosive environments. Suitable for most areas of new construction and large-scale maintenance projects with properly prepared substrates. Blast cleaning is recommended for optimum adhesion and durability.
Others
Grey
| Property | Test / Standard | Description |
| Volume Solids | ISO 3233 | 64± 2 % |
| Gloss (GU 60°) | ISO 2813 | Matt (0–35) |
| Flash Point | ISO 3679 Method 1 | 27 °C |
| Density | Theoretical Value | 1.3 kg/L |
| Region | Regulations | Test / Standard | VOC Value |
| US | CARB(SCM)2020 / SCAQMD rule 1113 | US EPA Method 24 | 285 g/L |
| Hong Kong | Air Pollution Control (VOC) Regulation | Calculation | 344 g/L |
| EU | European Paint Directive 2004/42/CE | Calculation | 344 g/L |
| China | Mandatory national standard of China | GB 30981.2-2025 | 329 g/L |
| Coating hazards GB | 30981.2-S-Pb≤1000-NC |
The data listed are based on factory batch production and may vary slightly with colour.
| Gloss description | According to JOTUN's definition of functional coatings |
|---|
Typical recommended specification range
| Dry Film Thickness | 60–90 µm |
| Wet Film Thickness | 94–141 µm |
| Theoretical Spreading Rate | 10.7–7.1 m²/L |
The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.
Surface Preparation
| Substrate | Minimum | Recommended |
| Carbon Steel | St 3 (ISO 8501-1) | Sa 2½ (ISO 8501-1) |
| Shop-primed Steel | Clean, dry, intact and approved shop primer | Sa 2 (ISO 8501-1) |
This product may be applied by the following methods
| Spray: | Apply by air spray or airless spray. |
| Brush: | Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness. |
| Barrier ZEP HS Comp A | 4 parts |
| Barrier ZEP HS Comp B | 1 part |
| Thinner | Jotun Thinner No. 17 |
|---|
| Nozzle tip size (inch/1000): | 17-25 |
| Nozzle pressure (minimum): | 150 bar/2100 psi |
| Substrate Temperature | 5 °C | 10 °C | 23 °C | 40 °C |
| Touch Dry | 50 min | 20 min | 10 min | 6 min |
| Walk-on Dry | 16 h | 8 h | 4 h | 2 h |
| Minimum recoat interval | 16 h | 8 h | 4 h | 2 h |
| Dry/cured to service | 10 days | 7 days | 5 days | 2 days |
For the maximum recoat interval, refer to the Application Guide (AG) for this product.
Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.
| Touch Dry | The state at which light finger pressure leaves no mark or stickiness. |
|---|---|
| Walk-on Dry | The minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage. |
Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.
Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.
| Paint temperature | 23 °C |
| Pot Life | 6 h |
Temperature
| Continuous | Peak | |
| Drying, atmospheric | 120°C | 140 °C |
Withstands peak temperatures for a maximum of one hour.
At the above temperatures, protective performance is unaffected, but appearance may be affected.
| Previous coat: | Inorganic zinc shop primer |
| Subsequent coat: | Polyurethane, epoxy, modified epoxy |
| Volume | Container Size | |
| (L) | ||
| Barrier ZEP HS Comp A | 7.6 / 3.6 | 10 / 5 |
| Barrier ZEP HS Comp B | 1.9 / 0.9 | 3 / 1 |
The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.
Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
| Barrier ZEP HS Comp A | 24 months |
| Barrier ZEP HS Comp B | 24 months |
In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.
For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.
Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.
When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.
Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.
The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.
Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.
In case of any discrepancy between language versions, the English (UK) version shall prevail.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
