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Barrier Plus Epoxy Zinc-rich Primer

Quick Specs

Barrier Plus Epoxy Zinc-rich Primer belongs to zinc-rich primers and the epoxy coating system. Recommended for offshore environments such as refineries, power stations, bridges, buildings, mining equipment and general structural steel. Complies with the relevant specifications for composition requirements in the following standards: SSPC Paint 20 Level 2 and ISO 12944/ISO 20340. Parameters on this page: volume solids 60 ± 2%, DFT 50–125 µm, theoretical spreading rate 12–4.8 m²/L. Similar products from the same brand for comparison: Barrier 65 S Epoxy Zinc-rich Primer, Barrier 65 Epoxy Zinc-rich Primer, Barrier 75 CN Epoxy Zinc-rich Primer.

Parameter source: JOTUN manufacturer technical data sheet (TDS) 'Barrier Plus Epoxy Zinc-rich Primer'; values such as spreading rate are converted from TDS parameters and are for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids60 ± 2%
Dry Film Thickness50–125 µm
Theoretical Spreading Rate12–4.8 m²/L
VOC420 g/L (China)
Density / Specific Gravity2.8 kg/L
Number of ComponentsTwo-component
Flash Point27 °C
ThinnerJotun Thinner No. 17
Mixing Ratio3.38 parts : 1 part (by volume)

Browse Similar Models by CategoryThis model belongs to: Primer, Zinc-rich Primer, Epoxy

FAQ

How many components does Barrier Plus contain?
Barrier Plus is a two-component product. Mix according to the mixing ratio in the Coating Data table on this page before use.
What is the mixing ratio of Barrier Plus?
The mixing ratio of Barrier Plus is 3.38 parts : 1 part (by volume).
What is the typical DFT for Barrier Plus?
Typical DFT for Barrier Plus is 50–125 µm; the specific value is determined by the coating system and design requirements.
What is the theoretical spreading rate of Barrier Plus?
The theoretical spreading rate of Barrier Plus is 12–4.8 m²/L; actual consumption is adjusted for substrate roughness, application loss and colour hiding power.
What is the volume solids content of Barrier Plus?
The volume solids content of Barrier Plus is 60 ± 2%.
What is the VOC of Barrier Plus?
The VOC of Barrier Plus is 420 g/L (China).
What thinner is used for Barrier Plus?
Recommended thinner for Barrier Plus: Jotun Thinner No. 17.
What is the flash point of Barrier Plus?
The flash point of Barrier Plus is 27°C. Storage, transport and application shall be in accordance with the product safety data sheet.
How long does Barrier Plus take to dry?
Drying time of Barrier Plus under standard conditions: touch dry 2 h; actual drying is affected by temperature, film thickness and ventilation.
What standards apply to Barrier Plus?
As recorded in the technical data on this page: complies with the relevant specifications on composition requirements in the following standards: SSPC Paint 20 grade 2 and ISO 12944/ISO 20340; complies with the relevant specifications on composition requirements in the following standards: SSPC Paint 20 grade 2 and ISO 12944/ISO 20340. Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can Barrier Plus be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Barrier Plus

Product description

This is a two-component polyamine-cured zinc-rich epoxy coating. It is a product with high solids content and high zinc dust content. Complies with the relevant specifications for composition requirements in the following standards: SSPC Paint 20 Level 2 and ISO 12944/ISO 20340. It has high corrosion protection performance and can be used with other coatings. Used as a primer under atmospheric conditions. Suitable for carbon steel, repair of inorganic zinc silicate coatings and worn galvanized steel substrates. Can be applied at substrate temperatures as low as 0°C. The zinc dust in this product conforms to ASTM D520, Type II.

Typical Use

Industrial protective coatings:

Suitable for steel structures and pipelines in corrosivity categories up to CX (ISO 12944-2). Recommended for offshore environments such as refineries, power stations, bridges, buildings, mining equipment and general structural steel. Designed for use as a primer with other coatings for improved durability. Product tests show that, compared with conventional zinc-rich epoxy coatings, it has high adhesion and conductivity.

Others

Approvals and Certificates

Pre-qualified according to Norsok M-501 in selected coating systems. Certified to IMO 2010 FTP Code — low flame spread requirements. Suitable for bolted and riveted faying surfaces requiring high friction:

Complies with AS4100 Appendix J (slip factor) and the requirements of Research Council on Structural Connections (RCSC) Class B, Appendix A (slip factor and tensile creep resistance).

Other certificates and approvals are available on request.

Colour

Grey

Product Data

PropertyTest / StandardDescription
Volume SolidsISO 323360± 2 %
Gloss (GU 60°)ISO 2813Matt (0–35)
Flash PointISO 3679 Method 127 °C
DensityTheoretical Value2.8 kg/L
RegionRegulationsTest / StandardVOC Value
USCARB(SCM)2020 / SCAQMD rule 1113Calculation405 g/L
Hong KongAir Pollution Control (VOC) RegulationCalculation405 g/L
EUEuropean Paint Directive 2004/42/CECalculation442 g/L
ChinaGB 30981-2020 Limit of harmful substances of industrial protective coatingsGB/T 23985-2009 8.3420 g/L

The data listed are based on factory batch production and may vary slightly with colour.

Gloss descriptionAccording to JOTUN's definition of functional coatings

Film Thickness per Coat

Typical recommended specification range

Dry Film Thickness50–125 µm
Wet Film Thickness83–210 µm
Theoretical Spreading Rate12–4.8 m²/L

Drying time increases once DFT exceeds 90 µm.

Surface Preparation

Surface Preparation Summary

Surface Preparation

SubstrateMinimumRecommended
Carbon SteelSt 3 (ISO 8501-1)Sa 2½ (ISO 8501-1)
Shop-primed SteelClean, dry, intact and approved shop primer (compliantSweep blast or abrasive blast clean at least 70% of the area to Sa
compliant with ISO 12944-4 clause 5.4).2 (ISO 8501-1)

The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.

Application

Application Methods

This product may be applied by the following methods

Spray:Apply by airless spray.
Brush:Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness.

Mixing Ratio (by Volume)

Barrier Plus Comp A Epoxy Zinc-rich Primer 0B6, Component A3.38 parts
Barrier Plus Comp B Epoxy Zinc-rich Primer 0B6, Component B1 part

Thinner / Cleaning Solvent

ThinnerJotun Thinner No. 17

Airless Spray Guidance

Nozzle tip size (inch/1000):15-21
Nozzle pressure (minimum):150 bar/2100 psi

Drying and Curing Time

Substrate Temperature0 °C5 °C10 °C23 °C40 °C
Touch Dry2 h1.5 h1 h25 min10 min
Handle dry5 h4 h3 h2 h1.5 h
Minimum recoat interval5 h4 h3 h2 h1.5 h

For the maximum recoat interval, refer to the Application Guide (AG) for this product.

Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.

Touch DryThe state at which light finger pressure leaves no mark or stickiness.
Handle dryThe minimum time after application before handling will not damage the film.

Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.

Induction Time and Pot Life

Paint temperature23 °C
Pot Life12 h

Heat Resistance

Temperature

ContinuousPeak
Drying, atmospheric120°C140 °C

Withstands peak temperatures for a maximum of one hour.

At the above temperatures, protective performance is unaffected, but appearance may be affected.

Product Compatibility

Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.

Previous coat:Inorganic zinc shop primer
Subsequent coat:Polyurethane, epoxy, modified epoxy

Typical Packaging Sizes

VolumeContainer Size
(L)
Barrier Plus Comp A Epoxy Zinc-rich Primer 0B6, Component A6.7510
Barrier Plus Comp B Epoxy Zinc-rich Primer 0B6, Component B23

The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.

Storage

Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.

Shelf Life at 23 °C

Barrier Plus Comp A Epoxy Zinc-rich Primer 0B6, Component A24 months
Barrier Plus Comp B Epoxy Zinc-rich Primer 0B6, Component B24 months

In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.

Precautions

For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.

Health and Safety

Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.

Colour Variation

When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.

Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.

Disclaimer

The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.

Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.

In case of any discrepancy between language versions, the English (UK) version shall prevail.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

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Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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