Hempel's High Solids Epoxy 500 is an epoxy paint. Hempel's High Solids Epoxy 500 is recommended for use as a surface-tolerant paint system applied as its own primer, or as an intermediate coat in heavy-duty paint systems requiring low VOC and high film build. It forms a hard, tough coating that provides long-lasting barrier protection in coating systems for moderately to severely corrosive environments. Parameters on this page: volume solids 81 ± 2%, dry film thickness 125 µm, theoretical spreading rate 6.5 m²/L. Comparable models from the same brand: Hempel's Fibre-reinforced Epoxy 47510, Hempel's Multi-purpose Epoxy High Build 500 Winter Grade, Hempel's Multi-purpose Epoxy High Build 500.
Parameter source: HEMPEL original technical data sheet (TDS) “Hempel's High Solids Epoxy 500”; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 81 ± 2% |
|---|---|
| Dry Film Thickness | 125 µm |
| Theoretical Spreading Rate | 6.5 m²/L |
| VOC | 198 g/L (China) |
| Density / Specific Gravity | — |
| Number of Components | Two-component |
| Flash Point | 24°C |
| Thinner | HEMPEL's Thinner 08450 |
| Colour / Appearance | Medium Grey 11480 ** |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Hempel's High Solids Epoxy 500 is a high-solids, low-VOC epoxy coating. It forms a hard, tough coating that provides long-lasting barrier protection in coating systems for moderately to severely corrosive environments. The product has relatively low viscosity and is easy to apply.
Hempel's High Solids Epoxy 500 is recommended for use as a surface-tolerant paint system applied as its own primer, or as an intermediate coat in heavy-duty paint systems requiring low VOC and high film build. Suitable for atmospheric environments, used as an intermediate coat or primer in coating systems for new construction and maintenance.
- Third-party verified, product-specific Environmental Product Declaration (Type III EPD, ISO 14025, EN 15804)
- Meets ISO 12944 requirements when used as part of a specified coating system. Part 6, C5VH.
| Product safety | Flash point 24 °C |
|---|
| Regulations | Value |
| European Union | 198 g/L |
| USA (coatings) | 198 g/L |
| USA (regulatory) | 198 g/L |
| China | 198 g/L |
Subject to specific legislation; see the explanatory notes on the Hempel website hempel.com or your local Hempel website. VOC values may vary with colour; refer to Section 9 of the Safety Data Sheet. This product complies with the VOC requirements of national mandatory or recommended standards; consult the company representative for details.
Handle with care. Before and during use, observe the safety labels on the packaging and paint containers and comply with all local and national safety regulations. Consult the Hempel Safety Data Sheet and Product Data Sheet for the product at all times.
For professional use only.
| Product code | 47680 |
|---|---|
| Product components | Base 47689 |
Curing agent 97068_______________________________
| Standard colour* / code | Medium Grey 11480 ** |
|---|
Grey 11480
| Gloss | Flat |
|---|---|
| Volume solids | 81 ± 2% |
1.5 kg/L
| Recommended dry film thickness | 125 µm |
|---|
_______________________________Micaeous iron oxide (MIO) colour no. / codeMIO grey-red 12430Metallic grey 12430
| Gloss | Flat |
|---|---|
| Volume solids | 81 ± 2% |
1.6 kg/L
| Recommended dry film thickness | 125 µm |
|---|
- Abrasive blast clean to Sa 2½ (ISO 8501-1) / SP 10 (SSPC) / NACE No.2 minimum.
- Sound areas of the existing coating should be treated by blasting or water jetting to give a dense, uniform roughness, ensuring adhesion.
For further details, refer to the separate Hempel document Surface Preparation Guide.
Base 47689 : Curing agent 97068 (4.5 : 1 by volume)
Do not thin the components separately — thinning may be done after mixing. Keep thinning to a minimum. Stir thoroughly before use.
| Thinner | HEMPEL's Thinner 08450 |
|---|---|
| Cleaning solvent | HEMPEL's Tool Cleaner 99610 |
HEMPEL's Thinner 08450
| Product temperature | 0°C | 20°C | 40°C |
| Pot Life | 4 h | 2 h | ½ h |
| Tools | Maximum thinning volume | Application parameters |
| Airless Spray | 5% | Nozzle pressure: 22.5 MPa; tip size: 0.48–0.58 mm |
| Air Spray | 10% | Not applicable. |
| Brush | 5% | Not applicable. |
The product requires heavy-duty spray equipment; the spray hose should be as short as possible. Additional thinning may be required to reduce dry spray at high temperatures. Additional thinning may be required when the paint is at low temperature, which will result in lower film build and slower drying. If brush or roller application is used, multiple coats are required to achieve the specified dry film thickness. Spray parameters are indicative and may be adjusted according to site conditions. Pressure values apply to the material at 20°C. (*For other application methods, consult the company representative!).
| Specification range | Low | High | Recommended |
| Dry Film Thickness | 80 µm | 200 µm | 125 µm |
| Wet Film Thickness | 98 µm | 246 µm | 153 µm |
| Theoretical Spreading Rate | 10 m²/L | 4.1 m²/L | 6.5 m²/L |
To achieve optimum performance, avoid excessive film thickness. Depending on the end use and service area, the product may be specified at film thicknesses other than those indicated. This will alter the spreading rate, drying and curing times and recoat interval.
| Surface temperature | 0°C | 10°C | 20°C | 40°C |
| Touch Dry | 8 h | 4 | 1½ | ½ |
| Hard Dry | 20 h | 8 | 4 | 1½ |
| Fully cured | 30 days | 14 | 7 | 3 |
Measured at 125 µm dry film thickness under standard conditions; see Hempel's explanatory notes.
Hempel's specifications supersede all guidance shown in the recoat table.
| Product name | -10°C | 0°C | 10°C | 20°C | |
| Atmospheric, mild | |||||
|---|---|---|---|---|---|
| HEMPEL's High-solids Epoxy 500 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | Extendable* | ||||
| HEMPEL's Polyurethane Mastic Topcoat 55610 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | Extendable* | ||||
| Atmospheric, moderate | |||||
| HEMPEL's High-solids Epoxy 500 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | Extendable* | ||||
| HEMPEL's Polyurethane Mastic Topcoat 55610 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | 40 days | 20 days | |||
| Atmospheric, severe | |||||
| HEMPEL's High-solids Epoxy 500 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | 60 days | 30 days | |||
| HEMPEL's Polyurethane Mastic Topcoat 55610 | Minimum | 27 h | 13 h | 6 h | 3 h |
| Maximum | 10 days | 5 days | |||
Extendable* Depending on the actual exposure conditions, the coated surface may be recoated after an extended time. Contact your local Hempel representative for advice.
Recoat times are for reference only for products of the same generic chemical composition at the recommended dry film thickness (DFT).
For further information, refer to Hempel's specifications.
- To achieve the stated drying times, adequate ventilation during application, drying and curing is essential.
- Epoxy coatings have an inherent tendency to chalk, fade and discolour; this does not affect coating performance.
| Ambient temperature | 25°C |
| Binder | 24 months |
| Curing agent | 12 months |
When stored in unopened original containers, shelf life is counted from the date of production. Thereafter, the product quality must be re-inspected. Storage at high temperatures may shorten the shelf life. The shelf life stated on the product label is determined according to local climatic conditions. For advice, consult Hempel.
- Store the product in accordance with the Safety Data Sheet, label and local regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
| Dry Film Thickness | 1 µm | |
| GWP (Global Warming Potential) | 5.6 g CO₂e/m² |
Carbon footprint is based on a 1 µm dry film thickness formed over a surface area of 1 m².
The scope includes raw materials, transport to the Hempel factory, the Hempel production process, and any volatile organic compounds (VOC) emitted during and after use of the product.
Calculated based on the standard colours defined in this PDS. Values may vary with colour.
| Number | Document description | Location/Notes |
| 3. | PDS | This document |
datasheet, which is also available for download at www.hempel.com.
More information is available at the Knowledge Centre: https://www.hempel.com/knowledge-center. The following documents are in the “Technical Guidelines” section:
https://www.hempel.com/knowledge-center/technical-guidelines Hempel
This Product Data Sheet (“PDS”) relates to the product supplied (the “Product”), and its content is updated from time to time. Accordingly, the buyer/applicator should refer to the PDS supplied with the relevant batch of product (rather than an earlier version). In addition to the PDS, the buyer/applicator may receive some or all of the specifications, declarations and/or guides shown below, which are also available for download from the “Products” page of the Hempel website (www.hempel.com) (hereinafter the “Supplementary Documents”):
| 1. | Technical declaration | Provides one-off specific advice for the requirements of a specific project |
| 2. | Specifications | Issued for specific projects only |
| 4. | Explanatory notes to the PDS | Available for download at www.hempel.com, containing information related to product test parameters |
| 5. | Application guide | If available, provided at www.hempel.com |
| 6. | General technical guidelines (e.g. application and surface preparation) |
If the information in the PDS and the supplementary documents is inconsistent, the information shall take precedence in the order listed above. In this case, contact the Hempel representative for clarification. In addition, the buyer/applicator must give full consideration to the relevant safety information accompanying each product. Hempel accepts no liability for any defects arising from application not carried out fully in accordance with the recommendations and requirements of the relevant PDS and supplementary documents. The information and terms in this disclaimer apply to this PDS, the supplementary documents and any other relevant documents provided by Hempel for this product. In addition, unless otherwise expressly agreed in writing, supply of the product and all technical support are subject to Hempel's General Conditions of Sale, Delivery and Service.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
