ZD6100 solvent-free epoxy zinc-rich primer belongs to zinc-rich primers and the epoxy system. In maintenance, its cathodic protection anti-corrosion function can only be exerted when applied to surfaces prepared to bare steel. A two-component solvent-free heavy-duty epoxy zinc-rich primer composed of liquid epoxy resin, zinc powder, reactive diluent and additives with an amine hardener, with metallic zinc content in the dry film ≥70%. Parameters on this page: volume solids 98 ± 2%, dry film thickness 60/100/150 µm, theoretical spreading rate 0.459 kg/m². Comparable models from the same brand: ZD6075 epoxy zinc-rich primer, ZD6080 epoxy zinc-rich primer, epoxy zinc-rich primer ZD6020.
Parameter source: ZINDN original technical data sheet (TDS) “ZD6100 solvent-free epoxy zinc-rich primer”; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 98 ± 2% |
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| Dry Film Thickness | 60/100/150 µm |
| Theoretical Spreading Rate | 0.459 kg/m² |
| VOC | ≤100g/L |
| Density / Specific Gravity | 3.0 ± 0.1 |
| Number of Components | Two-component |
| Flash Point | >35 °C (Component A, Component B and the mixture) |
| Thinner | X-500 Epoxy Thinner |
| Mixing Ratio | Component A (base) : Component B (curing agent) = 10:1 |
ZD6100 solvent-free epoxy zinc-rich primer
A two-component solvent-free heavy-duty epoxy zinc-rich primer composed of liquid epoxy resin, zinc powder, reactive diluent and additives with an amine hardener, with metallic zinc content in the dry film ≥70%.
The film has excellent anti-corrosion properties;
Provides cathodic protection to locally damaged areas;
Excellent adhesion to blast-cleaned carbon steel surfaces.
As a primer for blast-cleaned bare steel in medium to severe corrosive environments, such as steel structures, bridges, port machinery, offshore platforms, construction machinery, storage tanks, pipelines and power facilities. Used with high-performance paints, it further improves the anti-corrosion performance of the coating system;
Suitable for approved zinc-rich shop primer surfaces to be retained;
Suitable for repair of damaged areas of galvanised parts or zinc silicate primer coatings;
For maintenance, its cathodic protection anti-corrosion effect is achieved only on surfaces prepared to bare steel.
| Colour | Grey |
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| Gloss | Matt |
| Volume Solids | 98±2% |
| Mixed density (kg/L) | 3.0±0.1 |
| Dry film thickness (µm) | Minimum 60 | Typical 100 | Maximum 150 |
| Wet film thickness (µm) | 61.3 | 102 | 153 |
| Theoretical spreading rate (kg/m²) | 0.184 | 0.306 | 0.459 |
| Practical Spreading Rate | Allowing for a suitable loss factor |
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| VOC content | ≤100g/L |
| New steel | Remove grease from the surface with a suitable cleaner, and rinse off salts and other contaminants with fresh water. Remove weld slag, and grind welds and sharp edges smooth. Abrasive blast clean to Sa 2.5 (ISO 8501-1); the ideal surface roughness is Rz 30–75 µm (medium roughness on the ISO 8503-1 comparator). Apply the primer within 4 hours of blast cleaning. |
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| Shop-primed surface | Welds, heat-treated areas and damaged areas must be blast cleaned to Sa 2.5 (ISO 8501-1) or cleaned with power tools to St 3. Only sound, approved zinc-rich shop primer may be retained. When exposed to humid conditions, zinc salts form on the zinc-rich primer surface; before recoating, remove soluble zinc salts with fresh water and remove white rust (zinc corrosion products) with a stiff brush. If the zinc-rich primer is damaged over a large area, full blast cleaning is recommended. |
| Repair | Thoroughly remove grease from the surface with a suitable cleaner, and wash off salts and other contaminants with high-pressure fresh water. Remove rust and other loose material by blast cleaning; alternatively, grind small rusted areas with power tools and touch up bare areas with this product. |
Application environment temperature 5–38 °C, relative humidity not more than 85%, and the steel surface temperature should be at least 3 °C above the dew point. Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;
| Mixing | This product is supplied as two containers forming one unit. Stir the base thoroughly with a power mixer, add the curing agent in the specified ratio, stir again with a power mixer, and add the recommended thinner to adjust to a suitable application viscosity. Once mixed, use within the specified pot life. |
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| Thinner / Cleaning Solvent | X-500 Epoxy Thinner |
| Mixing ratio (by weight) | Component A (base) : Component B (curing agent) = 10:1 |
| Induction Time | None |
| 5°C | 15°C | 25°C | 35°C |
| 120 min | 100 min | 80 min | 40 min |
| Application Methods | Airless spray is recommended; air spray, brush and roller are recommended only for stripe coating, small areas or touch-up. |
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Stir frequently during application to prevent settling of the zinc dust.
| Application Methods | Unit | High-pressure airless spray | Air Spray | Brush/roller |
| Spray gun tip size | mm | 0.43~0.58 | 1.5~2.5 | —— |
| Spray pressure | kg/cm² | 150~200 | 3~4 | —— |
| Thinning quantity | % | 0~5 | 5~10 | 0~5 |
| Substrate surface temperature | 5°C | 15°C | 25°C | 35°C |
| Surface Dry | 6 h | 4 h | 3 h | 2 h |
| Hard dry | 48 h | 36 h | 24 h | 20 h |
| Minimum recoat interval | 48 h | 36 h | 24 h | 20 h |
| Maximum recoat interval | 7 days |
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Note: the above data are measured under well-ventilated conditions, at typical film thickness and 75% relative humidity, and are for reference only.
Actual drying times and overcoating intervals vary with film thickness, ventilation, humidity, the underlying coat, early handling requirements and mechanical strength. As epoxy viscosity is temperature-dependent, the viscosity rises at low temperatures; when applying at low temperatures, add a suitable amount of thinner to reduce application viscosity.
| Preceding coat | Apply directly to steel surfaces prepared to Sa 2.5 or St 3, or to approved shop primer surfaces. |
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| Subsequent coat | Epoxy and chlorinated rubber coatings must not be used with alkyd coatings |
| Packaging Specifications | Component A 30 kg, Component B 3 kg |
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| Flash Point | >35 °C (Component A, Component B and the mixture) |
| Storage conditions | Store in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. |
| Shelf life | Shelf life is 1 year under good storage conditions. |
This product contains flammable substances; site safety shall comply with relevant national or local government regulations. Observe the safety labels on the packaging to avoid inhalation of solvent vapour and paint mist, avoid paint contact with skin and eyes, and strictly prohibit ingestion of this product; take necessary preventive and protective measures for fire prevention, explosion prevention and environmental protection. Use this product under good ventilation.
Waste disposal must comply with the relevant national or local regulations.
The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.
| Version information | Published in June 2022; this data sheet supersedes all previous versions |
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Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
