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Epoxy Mastic XH4062-6008

Quick Specs

Epoxy High-build Coating XH4062-6008 is an epoxy coating. In severe atmospheric corrosive environments it can be used as an intermediate coat in new construction or maintenance projects to enhance the barrier protection of various anticorrosive systems. Parameters on this page: volume solids 81 ± 2%, dry film thickness 80/120/160 µm, theoretical spreading rate 5.1 m²/L.

Parameter source: T&H original technical data sheet (TDS) for Epoxy Mastic XH4062-6008; spreading rate and other values are converted from TDS parameters and provided for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids81 ± 2%
Dry Film Thickness80/120/160 µm
Theoretical Spreading Rate5.1 m2/L
VOC190g/L
Density / Specific Gravity1.6 kg/L
Number of ComponentsTwo-component
Flash Point25°C
Thinner0-15%
Mixing RatioBase : curing agent = 10:1 (by weight), 85:15 (by volume)

Browse Similar Models by CategoryThis model belongs to: Epoxy

FAQ

What is the mixing ratio of epoxy mastic?
The mixing ratio of Epoxy High-build Coating is base:hardener = 10:1 (by weight), 85:15 (by volume).
What dry film thickness is typically applied for epoxy mastic?
High-build epoxy: typical dry film thickness 80/120/160 µm; the exact value depends on the coating system and design requirements.
What is the theoretical spreading rate of epoxy mastic?
The theoretical spreading rate of Epoxy High-build Coating is 5.1 m²/L; actual consumption is adjusted according to substrate roughness, application losses and colour hiding power.
What is the volume solids of epoxy mastic?
The volume solids of epoxy mastic is 81 ± 2%.
What is the VOC of epoxy mastic?
The VOC of the high-build epoxy is 190 g/L.
What is the gloss of epoxy mastic?
The gloss of the high-build epoxy is not applicable.
Which thinner is used for epoxy mastic?
Recommended thinner for epoxy mastic: 0–15%.
What is the flash point of epoxy mastic?
The flash point of epoxy mastic is 25 °C; storage, transport and application follow the product safety data sheet.
Which standards apply to epoxy mastic?
As recorded in the technical data on this page: before coating, all surfaces shall be assessed and prepared in accordance with ISO8504:2000. Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can epoxy mastic be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Product Description

The product is a high-solids, high-build epoxy intermediate coat. In severe atmospheric corrosive environments it can be used as an intermediate coat in new construction or maintenance projects to enhance the barrier protection of various anticorrosive systems.

Product Characteristics

Basic physical and chemical data

ColourGrey
GlossN/A
density1.6 kg/L
Volume Solids81±2%
Volatile Organic Compounds190g/L
Flash Point25°C
Mixing ratioBase : curing agent = 10:1 (by weight), 85:15 (by volume)

Application parameters

Typical dry film thickness100µm
Recommended dry film thickness80–160 µm, depending on system requirements
Induction time (20 °C)10-15min

Application Methods

Thinner quantity (by volume)Airless spray 0–10%Air spray 5–20%Roller or brush 0–15%
Recommended nozzle size0.43~0.65mm2.0~3.0mmNone
Recommended spray pressure15~20MPa0.3~0.6MPaNone
Application suitabilityRecommendedApplicableSuitable for small-area repair

*Use a slow thinner in hot weather

Theoretical Spreading Rate

Dry film thickness (µm)80120160
Wet film thickness (µm)99149198
Theoretical spreading rate (m²/L)10.26.85.1

Application data (typical dry film thickness 100 µm)

TemperatureSurface DryHard DryPot LifeRecoat interval
MinimumMaximum*
5°C6h24h4h24h
15°C3h18h3h24h/
25°C1.5h12h2h8h
40°C1h6h1h8h

*The maximum recoat interval depends on the exposure environment and the end use of the coating.

Surface Preparation

All surfaces to be coated shall be clean, dry and free from contamination. Before application, all surfaces shall be assessed and prepared in accordance with ISO 8504:2000. When used as a primer, the substrate shall be blast-cleaned to Sa2½ with a surface profile of 40–75 µm. Before derusting, remove all oil, grease and weld spatter, and grind welds and sharp edges. Where the coating film has suffered mechanical damage with localised rusting, spot blast to Sa2½ or power-tool clean to St3 before local repair. When applied over existing coatings, remove chalk, zinc salts, grease and other contaminants by appropriate methods. When applied over inorganic zinc silicate primers or metal spray, an approved tie-coat or intermediate coat shall be used.

Precautions

1. During application, ensure good ventilation and exhaust, keep away from ignition sources, and wear a mask, gloves and other protective equipment; adequate ventilation shall also be maintained during curing. 2. When mixing, first stir the base thoroughly, then add the curing agent in the specified ratio and mix uniformly; adjust the thinner amount according to application requirements and temperature changes, and mix and induce thoroughly. 3. When applied over inorganic zinc silicate coatings, a tie-coat shall be used for sealing; the product shall be applied only after the tie-coat is hard dry, otherwise the effectiveness of sealing pinholes will be reduced. 4. Excessive thinning will reduce sag resistance and slow curing. 5. Over-thick application will seriously affect drying, curing, overcoating performance and handling time. For better coating performance, when the film thickness exceeds 200 µm, apply in multiple coats to improve film density. Avoid over-thick application in a single pass on edges, corners, welds and similar areas; where these areas have been over-applied, the overcoating interval of subsequent coats shall be extended to allow solvent release, otherwise the coating may crack in service. 6. If the coating chalks after long-term exposure, wash with high-pressure water or abrade the surface before applying the next coat. 7. With roller application, high film thickness and a good continuous film cannot be obtained in a single pass; multiple coats are required. 8. During application and curing, the substrate temperature shall be above 5 °C and at least 3 °C above the dew point, and the relative humidity shall not exceed 85%. 9. Cutting structures coated with this coating produces fumes; appropriate protection shall be taken. 10. When work is interrupted, do not leave paint in hoses, spray guns or spray equipment. Flush all equipment thoroughly with thinner. If work is interrupted for too long, remix a fresh batch of paint before resuming. 11. All equipment shall be cleaned with thinner immediately after use. Periodically flushing spray equipment during the daily work is good practice. The frequency of cleaning depends on the quantity sprayed, temperature, spraying time and interruptions. 12. Remaining paint and empty cans shall be disposed of in accordance with relevant local regulations.

Packaging

24.2 kg per unitBase 22 kgCuring agent 2.2 kg
15 L per unitBase 12.7 LCuring agent 2.3 L

Storage

Keep sealed in a ventilated, cool, dry place away from sources of ignition. Minimum 12 months.

Safety Precautions

1. For the coating and its recommended thinners, see the safety sheets and the safety data of the relevant materials. This is a solvent-borne coating; avoid inhaling spray mist and solvent vapours, and avoid exposing skin and eyes and contact with uncured paint as far as possible. 2. All work related to the application and use of this product must comply with the relevant national health, safety and environmental standards and regulations. 3. If welding or flame cutting is required on metal coated with this product, dust and fumes will be generated; use appropriate personal protective equipment and adequate local ventilation. 4. If in doubt about the suitability of this product, consult the company.

Scope of liability

The information provided in this product data sheet is based on laboratory test results that we consider accurate, and is provided for application guidance only. All recommendations and advice given by T&H on the use of T&H products, whether in technical documents, special consultation or otherwise, are based on information we consider most reliable. Our products and the information provided are intended for users with the necessary knowledge and industrial experience, and it is for these end users to determine whether the products are suitable for their use. T&H cannot control the quality and condition of the substrate, nor the various factors affecting the use of the product. Therefore, T&H accepts no liability for any loss, injury or damage arising from the use of our products or from reliance on this product data sheet (unless otherwise agreed in writing). Data in this product data sheet may be revised as necessary based on practical experience and continued product development.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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