HI-AQU 8494 Water-borne Epoxy Zinc-rich Primer belongs to zinc-rich primers, water-borne system. An environmentally friendly water-borne zinc-rich primer with corrosion protection performance, providing long-term corrosion protection for new-build and maintenance steel structures in moderate to high corrosivity atmospheric environments; applicable to bridges, petrochemical, municipal engineering, power industry, port machinery and mining equipment industries. A water-borne environmentally friendly coating product with protective effect, featuring corrosion protection performance and application performance. 200 g/L The surface to be coated shall be clean, dry and free from contamination. Parameters on this page: volume solids 54 ± 2%, DFT 40–80 µm, theoretical spreading rate 0.21 kg/m².
Parameter source: Nippon Paint Industrial (NIPPON INDUSTRIAL) original technical data sheet (TDS) for HI-AQU 8494 Water-borne Epoxy Zinc-rich Primer; values such as spreading rate are converted from TDS parameters, for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 54 ± 2% |
|---|---|
| Dry Film Thickness | 40-80µm |
| Theoretical Spreading Rate | 0.21 kg/m² |
| VOC | 200 g/L The surface to be coated shall be clean, dry and free from contamination. Surface assessment and cleaning shall refer to IS… |
| Density / Specific Gravity | 2.3kg/L |
| Number of Components | Two-component |
| Thinner | Deionised water |
| Mixing Ratio | Base : curing agent = 4:1 (by mass) |
| Colour / Appearance | Zinc grey |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
HI-AQU 8494 water-borne epoxy zinc-rich paint is a two-component, fast-drying coating that also provides cathodic
protection; a water-borne environmentally friendly coating product with high anticorrosion performance and application performance.
As an eco-friendly water-borne zinc-rich primer with high anticorrosive performance, it provides long-term corrosion protection for steel structures in new construction and maintenance under medium to severe atmospheric corrosion, applicable to bridges, petrochemical, municipal engineering, power industry, port machinery and mining equipment.
| Colour | Zinc grey |
|---|
| Solids content (by volume) | 54±2% |
|---|---|
| density | 2.3kg/L |
| VOC content | 200 g/L The surface to be coated shall be clean, dry and free from contamination. Surface evaluation and preparation shall refer to ISO 8504. Oil and |
Remove oil and grease in accordance with SSPC-SP1 solvent cleaning.
Abrasive blast clean to Sa 2½ (ISO 8501-1:2007) or SSPC-SP6 (SSPC-SP10 gives better results). If the blasted surface oxidises before application, it must be re-prepared to the specified standard. Surface defects exposed after blasting must be ground, filled or otherwise suitably treated. Surface roughness should be 40–75 µm.
Shop-primed surfaces: the product may be overcoated on unrusted inorganic zinc silicate shop primer; before coating, welds and damaged areas shall be blast-cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-SP10 for better results). If the shop primer shows extensive breakdown or heavy rusting, the whole surface shall be blasted. When the product is applied over a shop-primed surface, compatibility and adhesion shall be tested to ensure performance.
Repair of damaged areas Damaged areas shall be abrasive blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (blast cleaning to SSPC-SP10 is required to achieve the desired performance). Where local areas cannot be blast cleaned, power tool cleaning to St3 (ISO 8501-1:2007) is permitted. HI-AQU 8494 shall be applied only after surface preparation.
Prior to application of HI-AQU 8494, the surface to be coated shall be confirmed clean and dry, and application shall be carried out within the specified recoat interval (refer to the relevant product application instructions).
Other surfaces: if this coating is to be applied to other surfaces, consult the Nippon Paint Industrial Coatings Protective Coatings division.
Application is not recommended at ambient temperatures below 5 °C or above 50 °C, or relative humidity above 75%; steel
The temperature should be at least 3 °C above the dew point of the surrounding air.
| Mixing ratio | Base : curing agent = 4:1 (by mass) |
|---|
The base and curing agent must be mixed thoroughly before use.
| Pot life | 3 h (25 °C) |
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Once mixed, use within the pot life.
| Theoretical spreading rate | 0.21 kg/m² (based on 50 µm DFT) |
|---|---|
| Thinner | Deionised water |
Roller/brush/air spray: for touch-up and small-area application. Airless spray: for large-area application. Regardless of the method, the specified dry film thickness must be achieved.
| Air Spray | Nozzle size: 1–2 mm; air pressure: 0.3–0.5 MPa |
|---|---|
| Airless Spray | Nozzle size: 0.017–0.023 in; nozzle pressure: above 150 bar |
| Typical film thickness | 40–80 µm DFT: 74–148 µm WFT Drying Time |
| Substrate Temperature | 5°C | 15°C | 25°C | 40°C |
| Touch dry time | 80min | 45min | 30min | 20min |
| Hard dry time | 24h | 18h | 8h | 4h |
| Fully cured | 21d | 14d | 7d | 5d |
| Minimum recoat time | 24h | 18h | 8h | 4h |
| Maximum recoat time* | - | |||
Note: before overcoating, the surface shall be free of chalking and contamination. When the film has been exposed outdoors for a long time and the surface is smooth or contaminated, overcoat adhesion may be affected; therefore the film surface shall be abraded, sweep-blasted or high-pressure water-jetted to ensure adequate adhesion.
The data above are for guidance only. Actual recoat and drying times may be shorter or longer depending on film thickness, ventilation, humidity, coating system, and prior hand or mechanical preparation conditions.
The following intermediate coats/topcoats are recommended for use with HI-AQU 8494 water-borne epoxy zinc-rich paint
Intermediate Coat
Topcoat
Select the coating system according to the specific requirements; refer to the product manual or contact Nippon Paint for professional guidance.
Packaging; curing agent
| Unit weight | Base packaging size | Base weight | Base packaging size | |
| 25 Kg | 20 Kg | 20 L | 5 Kg | 5 L |
| Shelf life (from date of production) | Base: 6 months (25°C) |
|---|
Storage Curing agent: 6 months (25°C) Storage shall comply with national regulations. Products shall be kept in closed containers in a dry, cool and well-ventilated warehouse, away from heat and ignition sources. The above is the minimum shelf life; use beyond this period requires testing to determine suitability for continued use.
All information in this product data sheet is based on laboratory tests and practical experience. However, since the product is subject to many unforeseeable and uncontrollable factors in actual use, we guarantee only the quality of the product itself. Read this data sheet carefully and confirm with Nippon Paint that it is the latest version before using the product.
We reserve the right to modify this product data sheet without prior notice.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.