Penguard Special Pure Epoxy Zinc Phosphate Paint is an epoxy paint, used as a primer. Recommended for offshore environments, such as refineries, power stations, bridges, buildings and mining equipment. Suitable for suitably prepared carbon steel, stainless steel, aluminium, galvanized steel and thermally sprayed zinc substrates. Parameters on this page: volume solids 50 ± 2%, dry film thickness 40–150 µm, theoretical spreading rate 12.6–3.3 m²/L. Comparable products of the same brand: Balloxy BT Modified Epoxy Primer BT, Jota EP15P Fast-drying Epoxy Primer EP15P, Jota EP15 Fast-drying Epoxy Primer.
Data source: JOTUN original Technical Data Sheet (TDS), "Penguard Special Pure Epoxy Zinc Phosphate Paint"; spreading rate and other values are converted from the TDS parameters, for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 50 ± 2% |
|---|---|
| Dry Film Thickness | 40–150 µm |
| Theoretical Spreading Rate | 12.6–3.3 m²/L |
| VOC | 433 g/L (US) |
| Density / Specific Gravity | 1.3 kg/L |
| Number of Components | Two-component |
| Flash Point | 25 °C |
| Thinner | Jotun Thinner No. 17 |
| Mixing Ratio | 4 parts : 1 part (by volume) |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Penguard Special
This is a two-component polyamide-cured high-molecular-weight epoxy coating. It is a high-build product containing zinc phosphate pigment. Specially designed as a primer for galvanized steel. In atmospheric environments it can be used as a primer in a coating system. Suitable for suitably prepared carbon steel, stainless steel, aluminium, galvanized steel and thermally sprayed zinc substrates.
Suitable for steel structures and pipelines in corrosive environments. Recommended for offshore environments, such as refineries, power stations, bridges, buildings and mining equipment.
Others
Grey, red, white
| Property | Test / Standard | Description |
| Volume Solids | ISO 3233 | 50± 2 % |
| Gloss (GU 60°) | ISO 2813 | Matt (0–35) |
| Flash Point | ISO 3679 Method 1 | 25 °C |
| Density | Theoretical Value | 1.3 kg/L |
| Region | Regulations | Test / Standard | VOC Value |
| US | CARB(SCM)2020 / SCAQMD rule 1113 | Calculation | 433 g/L |
| Hong Kong | Air Pollution Control (VOC) Regulation | Calculation | 433 g/L |
| EU | European Paint Directive 2004/42/CE | Calculation | 433 g/L |
The data listed are based on factory batch production and may vary slightly with colour.
| Gloss description | According to JOTUN's definition of functional coatings |
|---|
Typical recommended specification range
| Dry Film Thickness | 40–150 µm |
| Wet Film Thickness | 80–300 µm |
| Theoretical Spreading Rate | 12.6–3.3 m²/L |
The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.
Surface Preparation
| Substrate | Minimum | Recommended |
| Carbon Steel | St 2 (ISO 8501-1) | Sa 2½ (ISO 8501-1) |
| Stainless steel | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” |
to produce scratch marks on the surface.
| Aluminium | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” |
| Galvanised steel | The surface shall be kept clean and dry and free from zinc salts | Sweep-blast with non-metallic abrasive to produce a clean, rough and uniform surface. |
| Shop-primed Steel | Dry, clean, intact shop primer | Sweep blast or abrasive blast clean at least 70% of the area to Sa 2 (ISO 8501-1) |
| Coated surface | A clean, dry and sound compatible primer. | |
This product may be applied by the following methods
| Spray: | Apply by airless spray. |
| Brush: | Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness. |
| Penguard Special Comp A — Pure Epoxy Zinc Phosphate, Component A | 4 parts |
| Penguard Comp B — Pure Epoxy Series, Component B | 1 part |
| Thinner | Jotun Thinner No. 17 |
|---|
| Nozzle tip size (inch/1000): | 17-23 |
| Nozzle pressure (minimum): | 150 bar/2100 psi |
| Substrate Temperature | 10 °C | 23 °C | 40 °C |
| Touch Dry | 4 h | 2 h | 1 h |
| Walk-on Dry | 16 h | 8 h | 3 h |
| Minimum recoat interval | 16 h | 8 h | 3 h |
| Dry/cured to service | 14 days | 7 days | 3 days |
For the maximum recoat interval, refer to the Application Guide (AG) for this product.
Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.
| Touch Dry | The state at which light finger pressure leaves no mark or stickiness. |
|---|---|
| Walk-on Dry | The minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage. |
Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.
Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.
| Paint temperature | 23 °C |
| Induction Time | 30 min |
| Pot Life | 8 h |
Temperature
| Continuous | Peak | |
| Drying, atmospheric | 120°C | 140 °C |
Withstands peak temperatures for a maximum of one hour.
At the above temperatures, protective performance is unaffected, but appearance may be affected.
Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.
| Previous coat: | Epoxy, modified epoxy, zinc-rich epoxy, zinc silicate |
| Subsequent coat: | Acrylic, epoxy, polyurethane, polysiloxane |
| Volume | Container Size | |
| (L) | ||
| Penguard Special Comp A — Pure Epoxy Zinc Phosphate, Component A | 16 | 20 |
| Penguard Comp B — Pure Epoxy Series, Component B | 4 | 5 |
The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.
Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
| Penguard Special Comp A — Pure Epoxy Zinc Phosphate, Component A | 24 months |
| Penguard Comp B — Pure Epoxy Series, Component B | 48 months |
In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.
For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.
Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.
When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.
Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.
The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.
Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.
In case of any discrepancy between language versions, the English (UK) version shall prevail.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
