Marathon 1000 XHB High-Build Epoxy Glass Flake Coating 1000 is a glass flake coating, in the epoxy coating system. Recommended for offshore environments, such as refineries, power stations, bridges, buildings, mining equipment and general structural steel. Suitable for properly prepared carbon steel, galvanised steel, shop-primed steel, concrete and coated surfaces. Parameters on this page: volume solids 98 ± 2%, dry film thickness 400-1000 µm, theoretical spreading rate 2.4-1 m²/L.
Parameter source: JOTUN original technical data sheet (TDS) for Marathon 1000 XHB High-Build Epoxy Glass Flake Coating 1000; spreading rate and other values are converted from TDS parameters and provided for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 98 ± 2% |
|---|---|
| Dry Film Thickness | 400–1000 µm |
| Theoretical Spreading Rate | 2.4-1 m²/L |
| VOC | 54 g/L |
| Density / Specific Gravity | 1.4 kg/L |
| Number of Components | Two-component |
| Flash Point | 100 °C |
| Mixing Ratio | 3 parts : 1 part (by volume) |
| Gloss | Gloss (70–85) |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
High-Build Epoxy Glass Flake Coating 1000 (02T)
It is a two-component polyamine-cured epoxy coating. A solvent-free, glass-flake-reinforced high-build product. It has very good impact resistance and abrasion resistance. Suitable for highly corrosive environments, such as splash zones and tidal zones. It can be used as a primer, intermediate coat, topcoat or single-coat system in atmospheric and immersed environments. Suitable for properly prepared carbon steel, galvanised steel, shop-primed steel, concrete and coated surfaces.
Marine coatings:
Particularly suitable for areas requiring high mechanical strength.
Industrial protective coatings:
Suitable for steel structures and pipelines in highly corrosive and immersed environments. Recommended for offshore environments, such as refineries, power stations, bridges, buildings, mining equipment and general structural steel. Particularly suitable for areas requiring high mechanical strength, such as splash zones and tidal zones. It can be used together with non-skid aggregate and a topcoat on non-skid decks.
Compatible with cathodic protection systems.
Others
NORSOK Standard M-501, 6th Edition, Coating System No. 1 - carbon steel with maximum service temperature <120 °C. NORSOK Standard M-501, 6th Edition, Coating System No. 4 - walkways, escape routes and storage areas. NORSOK Standard M-501, 6th Edition, Coating System No. 7A - carbon steel or stainless steel in the splash zone. Further certificates and approvals available on request.
Many other colours are available
| Property | Test / Standard | Description |
| Volume Solids | ISO 3233 | 98± 2 % |
| Gloss (GU 60°) | ISO 2813 | Gloss (70–85) |
| Flash Point | ISO 3679 Method 1 | 100 °C |
| Density | Theoretical Value | 1.4 kg/L |
| VOC — USA / Hong Kong | US EPA Method 24 (test value) (CARB (SCM) 2007, SCAQMD Rule 1113, Hong Kong) | 54 g/L |
| VOC — EU | IED (2010/75/EU) (theoretical value) | 41 g/L |
| VOC — China | GB/T 34682-2017 (tested) | 17 g/L |
The data listed are based on factory batch production and may vary slightly with colour.
All data apply to the mixed paint only.
| Gloss description | According to JOTUN's definition of functional coatings |
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Typical recommended specification range
| Dry Film Thickness | 400–1000 µm |
| Wet Film Thickness | 410-1020 µm |
| Theoretical Spreading Rate | 2.4-1 m²/L |
To ensure lasting adhesion of the next coat, all surfaces must be clean, dry and free of contaminants.
Surface Preparation
| Substrate | Minimum | Recommended |
| Carbon Steel | St 2 (ISO 8501-1) | Sa 2½ (ISO 8501-1) |
| Galvanised steel | The surface should be clean, dry and have a suitable profile | Sweep blast with a non-metallic abrasive to produce a clean, |
| ° | a rough and uniform surface. | |
| Concrete | Curing time of at least 4 weeks. Maximum moisture 5%. Treat the surrounding concrete surface by closed-circuit blasting, diamond grinding and other suitable methods to remove laitance. | |
| Shop-primed Steel | Clean, dry, intact and approved shop primer | Sweep blast or abrasive blast clean at least 70% of the area to Sa 2 (ISO 8501-1) |
| Coated surface | A clean, dry and sound compatible primer. | |
This product may be applied by the following methods
| Spray: | Use airless spray equipment, or heated two-component airless spray equipment. |
| Brush: | Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness. |
| High-Build Epoxy Glass Flake 1000, Component A | 3 parts |
| High-Build Epoxy Glass Flake 1000, Component B | 1 part |
| Thinner: | JOTUN Thinner No. 17 |
| Maximum thinning: | 3 % |
Normally no thinning is required. For application under extreme conditions, consult the local JOTUN representative. Do not thin beyond the requirements of local environmental regulations.
| Note | Where the Korean VOC regulation (Clean Air Conservation Act) and its corresponding thinning limits differ from the recommended thinning volume, the former prevails. |
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| Nozzle tip size (inch/1000): | 21-27 |
| Nozzle pressure (minimum): | 150 bar/2100 psi |
Apply with a high-pressure tip.
| Pump output | Minimum 2.0 L/min |
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| Substrate Temperature | 5 °C | 10 °C | 15 °C | 23 °C | 40 °C |
| Touch Dry | 22 h | 14 h | 10 h | 7 h | 4 h |
| Walk-on Dry | 33 h | 19 h | 16 h | 9 h | 6 h |
| Minimum recoat interval | 33 h | 19 h | 16 h | 9 h | 6 h |
| Dry/cured to immersion | 14 days | 10 days | 7 days | 3 days | |
| Dry/cured to service | 14 days | 10 days | 7 days | 3 days | |
For the maximum recoat interval, refer to the Application Guide (AG) for this product.
Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.
| Touch Dry | The state at which light finger pressure leaves no mark or stickiness. |
|---|---|
| Walk-on Dry | The minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage. |
Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.
Dry/cured to immersion: the minimum time before the coating can be permanently immersed in sea water.
Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.
| Paint temperature | 23 °C |
| Pot Life | 45 min |
Temperature
| Drying, atmospheric | Continuous 120 °C | Peak - |
| Immersed, sea water | 50 °C | 60 °C |
Withstands peak temperatures for a maximum of one hour.
At the above temperatures, protective performance is unaffected, but appearance may be affected.
Note: this coating can withstand different immersion temperatures, depending on the specific chemical and whether immersion is continuous or intermittent. Heat resistance is affected by the coating system as a whole. When used with other coatings, ensure that all coatings in the system have similar heat resistance.
Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.
| Previous coat: | Epoxy, zinc epoxy, epoxy shop primer, modified epoxy, inorganic zinc silicate, zinc silicate |
| Subsequent coat: | Vinyl epoxy, epoxy, polyurethane, polysiloxane |
| Volume | Container Size | |
| (L) | ||
| High-Build Epoxy Glass Flake 1000, Component A | 13.5 | 20 |
| High-Build Epoxy Glass Flake 1000, Component B | 4.5 | 5 |
The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.
Store in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
| High-Build Epoxy Glass Flake 1000, Component A | 12 months |
| High-Build Epoxy Glass Flake 1000, Component B | 12 months |
In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.
For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.
Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.
When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.
Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.
The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.
Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.
In case of any discrepancy between language versions, the English (UK) version shall prevail.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
